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Ceed 1 (2006-2012)
General information
User manual
Vehicle interior equipment
Dashboard
Engine compartment
Car keys
Remote keyless entry
Anti-theft alarm system
Immobilizer — electronic locking system
Door locks
Locking system superclass
Emergency door unlocking system using a collision sensor
The system of automatic locking of door locks when the car is moving
Blocking the unlocking of the rear doors from inside the car
Luggage compartment door
Lever for emergency release of the tailgate lock
Luggage compartment lamp
Power windows with electric drive
Front seat adjustment
Heated front seats
Front headrest adjustment
Rear seat adjustment
Rear seat head restraints
Safety belts with pre-tensioning
Seat belts
Warning light and sound signals
Fastening seat belts
Rear seat safety belt
Use of seat belts
Child seats
Supplementary Restraint System (SRS)
Airbag Emergency Warning Light (SRS)
Opening and closing the hood
Gas tank cap
Exterior mirrors
Day / night position of the interior rear-view mirror
Interior lighting lamps
Salon equipment
Sunroof control
Outdoor antenna
Audio control
Steering wheel remote control
Ignition switch
Starting a gasoline engine
Diesel engine start
Starting and shutting down a diesel engine with a turbocharger
Manual Transmission
Automatic transmission
Brake pad wear indicator for disc brakes
Parking brake
Anti-lock braking system (ABS)
Steering wheel
Steering column tilt adjustment
Constant cruise control system (cruise control)
Electronic Stability Program (ESP)
Control devices
Pilot lamps
On-board computer
Information monitor
Reverse parking system
Battery Discharge Prevention System
External light switch
Direction indicators
Front fog lights
Rear fog lamp
Headlight corrector
Windscreen wiper
Windshield washer
Rear window wiper and washer switch
Rear window heater
De-icing mode in the windshield area
Emergency light signaling
Air conditioning system with manual control
Air conditioning system with automatic control
Tips for operating an air conditioning system
Cooled/heated glove box
Defrost and demist the windshield
Operating logic for windshield defogging
Towing a car
Tire pressure monitoring system
Wheel replacement
Tire storage
Maintenance
Operating fluids and lubricants
Periodic maintenance
Maintenance schedule for a gasoline-powered vehicle under normal conditions
Maintenance Schedule for Heavy Duty Gasoline Vehicles
Maintenance schedule for a diesel vehicle under normal conditions
Heavy Duty Service Schedule for Diesel Vehicles
Maintenance work
Maintenance performed by the owner
Maintenance Precautions
Vehicle identification numbers
Vehicle lifting
Tightening torques for threaded connections
Basic data for adjustments and monitoring
Power unit
Petrol engines 1.4, 1.6 l
Engine Specifications
Compression test
Checking and adjusting valve clearances
Removal and installation of the engine and transmission
The drive chain of the gas distribution mechanism
Intake manifold
An exhaust manifold
Cylinder head — device
Cylinder head — removal
Cylinder head — disassembly
Cylinder head — check
Cylinder head — assembly
Cylinder head — installation
Cylinder block — device
Cylinder block — disassembly
Cylinder block — check
Engine assembly
Lubrication system
Engine oil selection
Changing engine oil and oil filter
Checking the engine oil level
Oil pan
Oil pressure sensor
Exhaust gas exhaust system
Troubleshooting Engines
Petrol engines 2.0 l
Engine Specifications
Compression test
Toothed belt tension adjustment
Checking and adjusting valve clearances
Removal and installation of the engine and transmission
Timing belt drive of the gas distribution mechanism
Cylinder head — device
Cylinder head — removal
Cylinder head — disassembly
Cylinder head — check
Cylinder head — assembly
Cylinder head — installation
Cylinder block — device
Cylinder block — disassembly
Cylinder block — check
Engine assembly
Intake manifold
An exhaust manifold
Lubrication system
Engine oil selection
Checking the engine oil level
Changing engine oil and oil filter
Oil pump
Oil pressure sensor
Exhaust gas exhaust system
Troubleshooting Engines
Diesel engine 1.6 l
Engine Specifications
Compression test
The drive chain of the gas distribution mechanism
Removal and installation of the engine and transmission
Cylinder head — device
Cylinder head — removal
Cylinder head — disassembly
Cylinder head — check
Cylinder head — assembly
Cylinder head — installation
Cylinder block — device
Cylinder block — disassembly
Cylinder block — check
Engine assembly
Intake manifold
An exhaust manifold
Intermediate air cooler
Lubrication system
Changing engine oil and oil filter
Checking the engine oil level
Engine oil selection
Oil pump
Oil pressure sensor
Exhaust gas exhaust system
Troubleshooting Engines
Diesel engine 2.0 l
Engine Specifications
Compression test
Removal and installation of the engine and transmission
Timing belt drive of the gas distribution mechanism
Intake manifold
An exhaust manifold
Intermediate air cooler
Cylinder head — device
Cylinder head — removal
Cylinder head — disassembly
Cylinder head — check
Cylinder head — assembly
Cylinder head — installation
Cylinder block — device
Cylinder block — removal
Cylinder block — disassembly
Cylinder block — check
Pistons and connecting rods — device
Pistons and connecting rods — removal
Pistons and connecting rods — check
Pistons and connecting rods — assembly
Lubrication system
Engine oil selection
Checking the engine oil level
Oil pump
Oil pressure sensor
Oil filter replacement
Exhaust gas exhaust system
Troubleshooting Engines
Cooling system
Specifications of the cooling system
Cooling system device
Coolant replacement and bleeding
Pressure Radiator Cap Check
Radiator leak test
Water pump for petrol engines 1.4 and 1.6 l
2.0L petrol engine water pump
1.6L diesel engine water pump
Thermostat for petrol engines 1.4 and 1.6 l
Gasoline engine thermostat 2.0 l
Diesel engine thermostat 1.6L
Radiator of cars with petrol engines 1.4 and 1.6 l
Car radiator with 2.0L petrol engine
1.6L Diesel Car Radiator
Coolant temperature control unit for cars with 1.4 and 1.6 l petrol engines
Checking the radiator fan
Emission control system
The device of the system for monitoring and reducing the toxicity of exhaust gases
Crankcase Ventilation (PCV)
Scheme of the system for monitoring and reducing the toxicity of exhaust gases and trapping fuel vapors
Crankcase ventilation valve
Evaporative Emission System
Activated carbon canister (absorber)
Absorber cleaning solenoid valve
Fuel Tank Air Filter — Replace
Fuel filler cap
Vehicle exhaust system with catalytic converter
MFI fuel injection system
Variable Valve Opening and Closing Timing (CVVT)
Troubleshooting
Fuel system (gasoline)
Fuel System Specifications
Basic fuel system checks
Checking the engine management system
Malfunction Indicator Lamp (MIL)
Relationship between fault codes and driving patterns
Diagnostic Trouble Codes
Location of fuel system elements
The engine control unit
Manifold Absolute Pressure Sensor (MAPS)
Engine Air Intake Temperature Sensor (IATS)
Coolant Temperature Sensor (ECTS)
Throttle Position Sensor (TPS)
Camshaft position sensor (CMPS)
Crank Angle Sensor (CKPS)
Heated oxygen concentration sensor
Knock sensor (KS)
Fuel injectors
Idling Engine Crankshaft Speed Control Drive (ISCA)
CVVT Oil Control Valve (OCV)
Oil Temperature Sensor (OTS) [with CVVT]
Evaporative Emission System Solenoid Valve (PCSV)
Fuel lines and hoses
Fuel pump (including fuel filter and fuel pressure regulator)
Fuel tank
Fuel filler pipe assy
Fuel system (diesel)
Fuel System Specifications
Diesel engine management system
Checking Diagnostic Trouble Codes
The location of the elements of the fuel system on the car
The engine control unit
Air flow meter (MAFS)
Boost pressure sensor (BPS)
Engine Air Intake Temperature Sensor (IATS)
Coolant Temperature Sensor (ECTS)
Camshaft position sensor (CMPS)
Crank Angle Sensor (CKPS)
Accelerator Pedal Position Sensor (APS)
Fuel rail high pressure accumulator (RPS) fuel pressure sensor
Fuel Temperature Sensor (FTS)
Fuel pressure control
Exhaust gas recirculation (EGR) valve
Swirl change drive
Sensor for detecting the presence of water in the fuel filter
Turbocharger Geometry Control Solenoid Valve
Oxygen concentration sensor
Exhaust gas temperature sensor (EGTS) for VGT
Exhaust gas temperature sensor (EGTS) for CPF
Differential pressure sensor (DPS)
Catalyst Particle Filter (CPF)
Throttle control drive
Common rail fuel system
Fuel tank — removal and installation
Low pressure fuel pump
Fuel level sensor
Fuel filter of a car with a 1.6 l engine
Fuel filter of a car with a 2.0 l engine
High pressure fuel pump of a car with a 1.6L engine
High pressure fuel pump of a car with a 2.0L engine
Fuel rail with high pressure accumulator (Common rail) of a car with a 1.6L engine
Fuel rail with high pressure accumulator (Common rail) of a car with a 2.0L engine
Injectors of a car with a 1.6 l engine
Car injectors with 2.0 l engine
Fuel filler pipe assy
Accelerator pedal — removal and installation
Ignition system
Specifications of the ignition system
General information about the ignition system
Checking the spark plug
Checking the condition of the spark plugs
Checking the ignition coils of the engine 2.0 l
Checking the ignition coils of engines 1.4 and 1.6 l
Checking high voltage wires
Troubleshooting the ignition system
Diesel engine preheating system
Checking the diesel engine preheating system
Glow plug
Glow plug relay
Transmission
Clutch
Clutch specifications
General information about the clutch
Clutch pedal position adjustment
Bleeding the clutch hydraulic system
Clutch driven and pressure plates
Clutch pedal — removal and installation
Clutch Master Cylinder
Clutch slave cylinder
Clutch Troubleshooting
Manual gearbox
Specifications for mechanical transmission
General information about manual transmission
Checking the oil level
Transmission oil change
Checking the reverse light switch
Checking the neutral switch
Replacing the drive shaft seal
Removing the M5CF gearbox
Installing the M5CF gearbox
Shafts and gears for M5CF manual transmission
Removing the gearbox M6GF2
Installing the M6GF2 gearbox
Shafts and gears for M6GF2 manual transmission
Cables and shift lever
Gearbox repair
Troubleshooting a Manual Transmission
Automatic gearbox
Specifications of automatic transmission
General information about automatic transmission
Cross section of an automatic transmission
Mechanical elements of the gearbox
Checking the Fluid Level in an Automatic Transmission
Fluid change in automatic transmission
Testing the joint operation of the automatic transmission and the engine on a stationary vehicle (stall test)
Checking transmission fluid pressure
Reading Diagnostic Trouble Codes
Location of gearbox elements
Removing the gearbox
Installing the gearbox
Solenoid valve block
Variable Force Solenoid Valve (VFS)
Input Shaft Speed Sensor
Output shaft speed sensor
Transmission fluid temperature sensor
Selector lever position indicator switch
Cable and shift lever
Gearbox cable adjustment
Drive shafts
Specifications of drive shafts
General information about drive shafts
Drive shaft — removal and installation
Steering knuckle and front wheel hub
Rear axle / rear wheel hub
Troubleshooting Drive Shafts
Chassis
Car suspension
Suspension Specifications
General information about the front suspension
Front shock absorber
Lower arm front suspension
Front stabilizer bar
General information about the rear suspension
Rear shock absorber
Upper arm rear suspension
Lower arm rear suspension
Additional transverse arm
Trailing arm rear suspension
Rear stabilizer bar
Wheels and tires
Front wheel alignment
Adjustment of a convergence of forward wheels
Adjustment of a convergence of back wheels
Tightening wheel nuts
Wheel runout
Tire wear
Wheel swap
Checking the withdrawal and course instability of the car
Tire wear diagnostics
Suspension Troubleshooting
Steering
Steering Specifications
General information about steering
EPS Type Recognition Operation
Steering troubleshooting
Steering column and steering shaft
Steering gear — device
Steering gear — removal
Steering gear — disassembly and inspection
Steering Gear — Assembly
Steering gear — installation
Brake system
Specifications of the brake system
General information about the brake system
Checking the vacuum brake booster
One Way Vacuum Valve Check
Checking and adjusting the position of the brake pedal
Checking the thickness of the front brake pads
Checking the thickness of the rear brake pads
Vacuum brake booster
Brake pipes and hoses
Bleeding the hydraulic brake drive system
Brake pedal — removal and installation
Front brake caliper — removal and installation
Master brake cylinder
Rear disc brakes — removal and installation
Elements of the front brake caliper
Parking brake lever
Parking brake brake
Parking brake pads
Parking brake shoe clearance adjustment
Parking brake lever stroke adjustment
Anti-Lock Braking System (ABS)
Hydraulic unit HECU
Checking the wheel speed sensor
Electronic Brakeforce Distribution (EBD)
Electronic Stability Control (ESP/ESC)
Pilot lamps
Steering Angle Speed Sensor (SAS)
Troubleshooting the brake system
Body
Exterior
Tightening torques for threaded connections
General information about the body
Removal and installation of a cowl
Bonnet soundproofing replacement
Replacing the dust and moisture seal of the hood
Bonnet release handle replacement
Bonnet lock replacement
Hood adjustment
Clearances between the elements of the front and rear parts of the body
Fuel tank filler neck hatch
Gaps between the elements of the side of the body
Replacing the fender liner and mudguard of the front wheel
Replacing the fender liner and mudguard of the rear wheel
Tailgate trim panel replacement
Replacement of an external rear-view mirror
Ventilation chamber cover
Front bumper — removal and installation
Rear bumper — removal and installation
Dimensions between the main points of the body frame
Body Troubleshooting
Interior
Replacement of an internal rear-view mirror
Auto-dimming interior rear view mirror replacement
Center console — device
Center console replacement
Side covers of the center console
Replacing the instrument cluster
Replacement of the central facing of the instrument panel
Dashboard — device
Replacing the central glove box of the instrument panel console
Replacement of the lower facing of the panel of devices
Audio system replacement
Glove box replacement
Replacing steering column covers
Replacing the side covers of the instrument panel
Instrument panel replacement
Replacement of ceiling elements
Interior upholstery
Threshold upholstery replacement
Replacing the upholstery of the front pillar
Replacing the lower upholstery of the front pillar
B-pillar upholstery replacement
C-pillar upholstery replacement
Replacement of a side upholstery of a luggage space
Front seat — device
Front seat — replacement of elements
Rear seat — replacement of elements
Seat belts
Replacing the front seat belt
Replacing the rear seat belt
Replacing the front seat belt buckle
Replacing the rear seat belt buckle
Seat Belt Adjuster Replacement
Doors and windows
Luggage compartment door
Adjusting the position of the luggage compartment door
Replacing the upholstery of the front door
Replacement of the internal handle of an unlocking of the lock of a forward door
Front door glass replacement
Front Door Speaker Replacement
Front Door Power Window Motor Replacement
Replacing the front door module
Replacing the outside handle of the front door
Replacing the Front Door Seal
Front door glass adjustment
Front door adjustment
Adjusting the position of the impact plate of the front door lock
Tailgate upholstery replacement
Replacement of the internal handle of an unlocking of the lock of a back door
Rear door glass replacement
Tailgate Speaker Replacement
Rear Power Window Motor Replacement
Rear Door Exterior Handle Replacement
Rear door module replacement
Rear Door Seal Replacement
Rear door glass adjustment
Tailgate adjustment
Rear Door Lock Striker Adjustment
Sunroof — device
Sunroof — replacing elements
Sunroof initialization
Emergency manual opening or closing of the sunroof
Air conditioner
Air Conditioner Specifications
General information about the air conditioner
Instructions for the use of refrigerant
Notes when replacing air conditioning components
Connection of elements of the air conditioning system
Discharging the air conditioning system
Pumping out atmospheric air from the air conditioning system
Charging the air conditioning system
Checking the tightness of the air conditioning system
Oil for lubricating the air conditioning compressor
Checking hoses and pipes
Air conditioning compressor
Compressor noise
Condenser — check and replacement
Pressure sensor — check and replacement
Tubes and hoses of the air conditioning system
Evaporator temperature sensor
Car interior air temperature sensor
Photo sensor — check and replacement
Coolant temperature sensor
Ambient temperature sensor
Air quality sensor (AQS)
Humidity Sensor — Check and Replace
Heater — device
Heater — replacement
RTS heater
Air temperature control damper actuator
Air distribution damper actuator
Heater fan unit
Heater fan motor
Fan relay — check and replace
MOSFET Output Switch
Cabin filter — replacement
Fresh or recirculated air damper actuator
Air conditioning control panel
Electrical equipment
Engine electrics
Technical characteristics of the electrical equipment of the engine
General information about electrical equipment
General Troubleshooting Guidelines
Battery Charging System
Checking the voltage at the battery terminals
Checking the drive belt of the generator of gasoline engines 1.4 and 1.6 liters
Checking the voltage drop on the wire connecting the battery to the generator
Checking the current generated by the generator
Voltage stabilization test
Gasoline engine generator 1.4 and 1.6 liters
2.0 liter gasoline engine generator
Gasoline engine generator repair
1.6 liter diesel car generator
1.6 liter diesel engine generator repair
2.0 liter diesel engine generator
2.0 liter diesel engine generator repair
Checking generator elements
Battery — general information
Battery Inspection
Checking the Specific Gravity of the Electrolyte
Engine start system
Checking the elements of the starting system
Voltage drop and current draw test
Checking the engine crankshaft speed
Check of the traction relay of a starter
Performance test idle
Starter for petrol engines
1.6 liter diesel engine starter
Starter repair for gasoline and diesel engines 1.6 liters
2.0 liter diesel engine starter
2.0 liter diesel starter repair
Checking the starter elements
Starter relay — check
Troubleshooting the Charging System
Troubleshooting the engine start system
Equipment and devices
Audio system — removal and installation
Speakers — removal and installation
Electrical Antenna
Remote control audio system
Connector for connecting external mobile audio devices (AUX and USB)
Multifunction switch
Sound signal
Navigation system
Remote locking system and anti-theft alarm
Lock remote control (transmitter)
Relay — location and verification
Fuses — location in vehicle
Fuse and relay box
Instrument cluster — removal and installation
Outside rear view mirror — check
Power windows with electric drive — check
Windscreen heater — check
Rear window heater — check
Windshield wiper and washer
Windshield washer motor
Rear window cleaner and washer
Seat heaters — check
Sunroof — check
On-board computer — removal and installation
Ignition switch — removal and installation
Checking the ignition switch
Troubleshooting of control and measuring instruments
Gauges and pointers
Gauges and indicators — location in the car
Checking the speedometer
Checking the vehicle speed sensor
Checking the tachometer
Checking the fuel gauge
Checking the fuel level sensor
Checking the coolant temperature gauge
Checking the coolant temperature sensor
Checking the oil pressure sensor
Checking the oil pressure warning lamp
Checking the Low Brake Fluid Sensor
Check of a control lamp of low level of a brake liquid
Checking the parking brake position switch
Lighting system
Specification of lighting lamps
The location of the lamps in the car
Headlight relay test
Headlight adjustment
Replacing Lamps — Warnings
Headlight Bulb Replacement
Replacing the rear light bulb
Checking the local lighting lamp
Replacing the local illumination lamp
Replacing the interior lamp
Overhead Console Lamp Replacement
Fog lamp bulb replacement
Replacing the rear fog light bulb
Replacing the license plate lamp
Replacing the luggage compartment lamp
Headlight corrector
Troubleshooting the Lighting System
Security systems
Supplementary Restraint System (SRS)
Precautions when working with airbags
Maintenance and storage of airbags
Precautions for maintenance of SRS wiring
Electrical Connector Maintenance Precautions
Airbag connector
Security control unit SRSCM
Driver airbag and coiled wire
Front passenger airbag
Side airbag
Curtain cushions — removal and installation
Seat belt pretensioner
Front impact sensor (FIS)
Side Impact Sensor (FIS)
Airbag recycling
Electrical circuits
Electrical diagram of the engine start system
Charging System Wiring Diagram (G4GC)
Charging System Wiring Diagram (D4EA)
Wiring diagram of the cooling system
Engine management system G4FC (MFI)
Engine management system G4GC (MFI)
Engine management system D4FB (MFI)
Engine management system D4EA (MFI)
G4FC automatic transmission control system
EPS (Power Steering Column) — MDPS
Anti-lock braking system (ABS)
Power windows with electric drive
Windscreen heater
Electrically operated exterior mirrors
Headlight Wiring Diagram
Wiring diagram for fog lights
Direction and hazard warning lights
Reversing lamps
Brake light wiring diagram
Rear lighting, position lighting and license plate lighting
Air conditioning system with automatic control
Windshield wiper and washer
Rear window cleaner and washer
Location of electrical equipment elements
Cerato 1 (2004-2009)
General information
User manual
Vehicle layout
Car keys
Remote keyless entry
Immobilizer — enable and disable
Door locks
Rear door security lock
Trunk lid
Power windows with electric drive
Driver's seat
Front passenger seat
Head restraints — removal and installation
Folding the rear seat
Trunk — opening from the outside and from the inside
Hood — opening, closing
Gas tank cap
Fuel supply switch
Exterior mirrors
Day/night position of the interior rear-view mirror
Digital clock (if equipped)
Hatch — opening and closing
Ignition switch
Manual Transmission
Automatic transmission
Brake pad wear indicator for disc brakes
Parking brake
Steering column tilt adjustment
Constant cruise control system (cruise control)
Control devices
Pilot lamps
Battery Discharge Prevention System
External light switch
Windshield wiper
Windshield washer
Rear window heater
Emergency light signaling
Air conditioning system with manual control
Air conditioning system with automatic control
Tips for operating an air conditioning system
Defrost and demist the windshield
Fuses — general information
Replacing fuses
Main fuse
Memory fuse
Location of fuses
Wheel replacement
Identification numbers
Body dimensions
Maintenance
Maintenance — general information
Maintenance during normal vehicle operation
Maintenance during operation of the vehicle in severe conditions
Vehicle lifting
Basic data for adjustments and monitoring
Power unit
Petrol engine 1.6 l
Technical data
Cylinder compression check
Toothed belt tension adjustment
Timing belt drive of the gas distribution mechanism
Cylinder head
Removal and installation of the engine and transmission
Cylinder block
Lubrication system
Changing engine oil and oil filter
Engine oil selection
Oil pressure sensor
Oil pump
Exhaust gas exhaust system
Troubleshooting
Petrol engine 2.0 l
Technical data
Tightening torques for threaded connections
Compression test
Toothed belt tension adjustment
Checking and adjusting valve clearances
Timing belt drive of the gas distribution mechanism — removal
Timing belt drive of the gas distribution mechanism — device
Timing belt drive of the gas distribution mechanism — check
Timing belt drive of the gas distribution mechanism — installation
Cylinder head — device
Cylinder head — removal
Cylinder head — disassembly
Cylinder head — check
Cylinder Head Valve Opening and Closing Timing Mechanism (CWT)
Cylinder head valve guide replacement
Cylinder Head Valve Seat Replacement
Cylinder head — assembly
Cylinder head — installation
Engine and gearbox mounts — device
Engine and gearbox — removal and installation
Cylinder block — device
Cylinder block — disassembly
Cylinder block — check
Engine assembly
Intake manifold — removal
Intake manifold — device
Exhaust manifold — removal
Exhaust manifold — device
Lubrication system
Replacing the engine and oil filter
Engine oil selection
Oil pressure sensor
Oil pan — removal and installation
Oil pump — device
Oil pump — removal
Oil pump — check
Oil pump — installation
Exhaust gas exhaust system
Troubleshooting
Diesel engine 2.0 l
Technical data
Compression test
Poly V-belt tension adjustment
Removal and installation of the engine and transmission
Toothed belt — device
Timing belt drive of the gas distribution mechanism — removal
Timing belt drive of the gas distribution mechanism — check
Timing belt drive of the gas distribution mechanism — installation
Intake manifold — device
Intake manifold — removal
Exhaust manifold — device
Exhaust manifold — removal and installation
Cylinder head — device
Cylinder head — removal
Cylinder head — disassembly
Cylinder head — check
Cylinder head — assembly
Cylinder head — installation
Cylinder block — device
Cylinder block — removal
Cylinder block — disassembly
Crankshaft — device
Balancing shafts — device
Balance shafts — disassembly
Balance shafts — check
Balance Shafts — Assembly
Pistons and connecting rods — device
Pistons and connecting rods — removal
Pistons and connecting rods — check
Pistons and connecting rods — assembly
Lubrication system — device
Engine oil selection
Engine oil change
Checking the oil pressure sensor
Oil filter replacement
Oil pump — removal
Oil pump — disassembly
Oil pump — check
Oil pump — assembly
Exhaust gas exhaust system
Troubleshooting
Cooling system
Technical data of the cooling system
Radiator and cooling fans — device
Elements of the cooling system of gasoline engines
General information about the cooling system
Coolant replacement and bleeding
Coolant Density Check
Pressure Radiator Cap Check
Radiator leak test
1.6 L (DOHC) gasoline engine water pump — removal and installation
1.6L (DOHC) Gasoline Engine Water Pump — Check
2.0L (DOHC) Gasoline Engine Water Pump — Removal and Installation
2.0L (DOHC) Gasoline Engine Water Pump — Check
Diesel engine water pump — removal and installation
Diesel engine water pump — check
Gasoline engine thermostat — check
Gasoline engine thermostat — removal and installation
Diesel engine thermostat — removal and installation
Radiator — check
Radiator — removal and installation
Decreased toxicity
Technical data of the system for monitoring and reducing the toxicity of exhaust gases
General information about the system for monitoring and reducing the toxicity of exhaust gases
Crankcase Ventilation (PCV)
Schemes of the system for monitoring and reducing the toxicity of exhaust gases and trapping engine fuel vapors
Crankcase ventilation valve
Evaporative Emission System
Activated charcoal canister — check
Activated charcoal canister cleaning solenoid valve — check
Fuel filler cap
Vehicle exhaust system with catalytic converter
MFI fuel injection system
Variable Valve Timing (CWT) — Description
Troubleshooting
Fuel system (gasoline)
Technical data of the fuel system of vehicles with gasoline engines
Basic fuel system checks
Checking the engine management system — general information
Malfunction Indicator Lamp (MIL)
Coolant Temperature Sensor (ECTS)
Throttle Position Sensor (TPS)
Knock sensor
Crank Angle Sensor (CKPS)
Camshaft position sensor (CMPS)
Evaporative Emission System Solenoid Valve (PCSV)
Vehicle Speed Sensor (VSS)
Idling Engine Crankshaft Speed Control Drive (ISCA)
Oil Control Valve (OCV) (2.0L Engine)
Air flow meter (MAFS)
Oil temperature sensor (OTS) (with CVVT)
Fuel lines and hoses
Fuel injectors
Fuel pump (including fuel filter and fuel pressure regulator)
Fuel tank — device
Fuel tank — removal and installation
Fuel tank — check
Troubleshooting
Fuel system (diesel)
Technical data of the fuel system of diesel engines
Basic Diesel Fuel System Checks
General information about the Common Rail injection system
Common Rail Fuel System — Device
Reducing the toxicity of exhaust gases
Operation of the common rail fuel system
High pressure fuel pump — device
High pressure fuel supply
Diesel engine management system
Air flow meter (MAFS)
Engine Air Intake Temperature Sensor (IATS)
Coolant Temperature Sensor (ECTS)
Accelerator Pedal Position Sensor (APS)
Fuel Temperature Sensor (FTS)
High Pressure Accumulator Fuel Pressure Sensor (RPS)
Camshaft Position Sensors (CMPS) and Crankshaft Position Sensors (CKPS)
Fuel pressure control
Nozzles — removal and installation
Fuel rail with high pressure accumulator (rail)
Removing the high pressure fuel pump
Fuel filter — removal
Fuel filter — device
Fuel pump — removal and installation
Fuel tank
Troubleshooting the fuel system
Troubleshooting the engine start system
Troubleshooting the fuel tank and fuel lines
Spark plug
Ignition and heating system
Technical data of the ignition system
Ignition system — general information
Checking spark plugs
Checking high voltage wires
Checking ignition coils
Ignition coils
Troubleshooting the ignition system
Technical Data of Diesel Engine Preheating System
Diesel engine preheating systems — general information
Checking the diesel engine preheating system
Glow Plug — Check
Troubleshooting the diesel engine preheating system
Transmission
Clutch
Clutch technical data
Clutch — general information
Clutch — device
Clutch driven and pressure plates — removal
Clutch driven and pressure plates — device
Clutch disc and pressure plate — installation
Clutch master cylinder — device
Clutch master cylinder — removal and installation
Clutch Master Cylinder — Check
Clutch master cylinder — disassembly and assembly
Clutch pedal — device
Clutch pedal — check
Clutch pedal — removal and installation
Clutch slave cylinder — device
Clutch slave cylinder — check
Clutch slave cylinder — removal and installation
Clutch slave cylinder — disassembly and assembly
Troubleshooting
Clutch pedal position adjustment
Bleeding the clutch hydraulic system
Mechanical gearbox
Technical data for manual transmission
Gearbox M5BF2 — device
Gearbox — general information
Checking the oil level
Transmission oil change
Gearbox M5GF1 — device
Replacing the oil seal of the drive shaft
Removing and installing transmission M5BF2
Removal and installation of gearbox M5GF1
Shafts and crankcases of a manual transmission — device
Shift mechanisms and external elements of a manual transmission M5BF2 — device
Disassembly and assembly of the M5BF2 gearbox
Transmission input shaft — device
Transmission output shaft — device
Transmission input shaft M5BF2 — disassembly and assembly
Transmission output shaft M5BF2 — disassembly and assembly
Checking the parts of the input and output shafts of the M5BF2 gearbox
5th Gear Synchronizer — Device
M5BF2 gearbox 5th gear synchronizer — check
M5BF2 Transmission Synchronizer 5th Gear — Assembly
Gearshift forks — device
M5GF1 gearbox shafts — device
Disassembly and assembly of the M5GF1 gearbox
Gearbox input shaft M5GF1 — device
Transmission output shaft M5GF1 — device
Transmission input shaft M5GF1 — check
Transmission input shaft M5GF1 — disassembly and assembly
Transmission output shaft M5GF1 — check
Transmission output shaft M5GF1 — disassembly and assembly
Differential — device
Differential — disassembly and assembly
Speedometer drive
Gearshift lever — device
Shift cables — device
Shift Forks (M5GF1) — Device
Cables and shift lever — check
Cables and shift lever — removal and installation
Troubleshooting
Automatic transmission A4AF3
Technical data of automatic transmission A4AF3
Location of electronic controls
Reading Diagnostic Trouble Codes
Checking the Fluid Level in an Automatic Transmission
Checking the lock cable
Testing the joint operation of the automatic transmission and the engine on a stationary vehicle (stall test)
Checking the operation of the selector lever
Adjustment of the selector lever position indicator switch
Forced Downshift Switch Adjustment
Line pressure regulation
Checking transmission fluid pressure
Reducing pressure adjustment
Location of glands and o-rings
Replacing the drive shaft seal
Location of gearbox elements
Elements of fastening of a transmission
Removal and installation of a transmission
Identification of gaskets and thrust washers for automatic transmission bearings A4AF3
Gearbox disassembly
Gearbox Assembly
Oil pump — device
Oil pump — removal
Oil pump — check
Oil pump — assembly
Differential — device
Differential — disassembly and assembly
Valve block — device
Valve block — disassembly
Valve block — assembly
Speedometer drive
Selector lever — device
Selector lever — removal
Selector lever — check
Selector lever — adjustment
Automatic transmission F4A42
Technical data of automatic transmission F4A42
Automatic transmission F4A42 — general information
Location of electronic controls for automatic transmission F4A42
Checking the Fluid Level in an Automatic Transmission
Fluid change in automatic transmission
Transmission range switch and control cable adjustment
Checking automatic transmission components (F4A42)
Testing the joint operation of an automatic transmission and an engine on a stationary car (stall test)
Checking transmission fluid pressure
Diagnostic function
Reaction brake end play adjustment
Adjusting the axial clearance of the second gear brake
Adjusting the axial clearance of the low gear brake and reverse gear
Adjusting the axial clearance of the underdrive sun gear
Differential preload adjustment
Identification of gaskets and thrust washers for automatic transmission bearings
Replacing the drive shaft seal — removal and installation
Transmission Range Switch Replacement
Replacing the input shaft speed sensor
Replacing the output speed sensor
Vehicle Speed Sensor Replacement
Removal and installation of a transmission
Gearbox elements
Location of gearbox elements
Valve block and attachments of the gearbox — device
Internal elements of the gearbox
Gearbox disassembly
Gearbox Assembly
Replacing the oil pump seal
Oil pump — device
Differential — device
Differential — disassembly and assembly
Valve block — device
Valve block — disassembly and assembly
Underdrive Clutch — Device
Underdrive Clutch — Disassembly and Assembly
Overdrive and Reverse Clutch — Device
Overdrive and Reverse Clutch — Disassembly and Assembly
Selector lever — device
Selector lever — removal
Selector lever — check and adjustment
Drive shafts
Technical data of drive shafts
Drive shafts — general information
Drive shaft — device
Drive shaft — removal and installation
Drive shaft — check
Drive shaft repair
Steering knuckle and front wheel hub — device
Swivel fist and front wheel hub — removal and installation
Steering knuckle and front wheel hub — check
Steering knuckle and front wheel hub — disassembly and assembly
Rear axle / rear wheel hub — device
Rear axle / rear wheel hub — check
Rear axle / rear wheel hub — removal and installation
Troubleshooting
Chassis
Car suspension
Suspension technical data
Front suspension — device
Front suspension — general information
Front suspension shock absorber — device
Front suspension shock absorber — check
Front suspension shock absorber — disassembly and assembly
Front suspension shock absorber — removal and installation
Lower arm front suspension — device
Lower arm front suspension — removal and installation
Lower arm front suspension — check
Lower arm front suspension — disassembly
Front stabilizer bar — device
Front stabilizer bar — check
Front anti-roll bar — removal and installation
Rear suspension elements
Rear wishbones — device
Rear suspension wishbones — removal and installation
Rear suspension strut — device
Rear suspension strut — check
Rear suspension strut — disassembly and assembly
Rear suspension strut — removal and installation
Rear suspension trailing arms — device
Rear suspension trailing arms — removal and installation
Rear stabilizer bar — device
Rear anti-roll bar — removal and installation
Rear stabilizer bar — check
Wheels and tires
Checking the withdrawal and course instability of the car
Wheel swap
Tire wear
Tightening wheel nuts
Wheel runout
Tire wear diagnostics
Front wheel alignment
Suspension Troubleshooting
Steering
Steering Specifications
Steering — general information
Steering wheel free play check
Checking the angle of rotation of the front wheels
Checking the torque of the ball joint finger of the steering rod tip
Checking the effort of turning the steering wheel
Checking the return of the steering wheel to its original position
Checking the tension of the power steering pump drive belt
Liquid level check
Replacing fluid in the hydraulic drive of the power steering
Bleeding the hydraulic system of the power steering
Checking fluid pressure in the hydraulic system
Steering column / steering shaft — device
Steering column / steering shaft — check
Steering column / steering shaft — removal and installation
Steering gear — device
Steering gear — removal and installation
Steering gear — disassembly and assembly
Power Steering Hoses — Device
Power Steering Hoses
Power steering pump — device
Power Steering Pump — Check
Power steering pump — removal and installation
Power steering pump — disassembly and assembly
Steering troubleshooting
Brake system
Brake system — technical data
Arrangement of elements of the brake system
Brake system — general information
Checking the vacuum brake booster
One Way Vacuum Valve Check
Vacuum brake booster
Vacuum brake booster — removal and installation
Brake pipes and hoses — check
Brake pipes and hoses — replacement
Bleeding the hydraulic brake drive system
Checking and adjusting the position of the brake pedal
Brake pedal — device
Brake pedal — check
Brake pedal — removal and installation
Front brake caliper
Checking the thickness of the front brake pads
Front disc brake pads — device
Replacing the front brake pads — removal and installation
Checking the brake pads
Checking the brake disc
Checking the thickness of the brake disc
Master brake cylinder — device
Brake Master Cylinder — Check
Master brake cylinder — removal and installation
Master brake cylinder — disassembly and assembly
Pressure regulator
Rear brake caliper — device
Rear disc brake pads — device
Rear disc brakes
Replacing the rear disc brake pads — check
Replacing the brake pads of the rear disc brakes — removal and installation
Rear drum brakes — device
Rear drum brakes — check
Replacing the brake pads of the rear drum brakes — check
Replacing the brake pads of the rear drum brakes — removal and installation
Parking brake — check and adjustment
Parking brake — removal and installation
Parking brake — device
Anti-lock braking system (ABS) — device
Anti-lock braking system (ABS) — general information
Anti-Lock Braking System (ABS) — Warning Lights
HECU Hydraulic Unit — Device
Bleeding the hydraulic brake drive system
HECU hydraulic unit — removal and installation
Wheel Speed Sensor — Check
Wheel speed sensor — removal
TCS (Traction Control System)
Troubleshooting
Body
Body elements
Body — technical data
Body lubrication
Hood hinge adjustment
Hood — device
Hood lock
Trunk lid — device
Trunk lid — removal and installation
Trunk Lid — Disassembly
Trunk Lid — Adjustment
Front door — device
Front door — removal and installation
Back door — device
Rear door — removal and installation
Outside rearview mirror — device
External rear-view mirror — removal and installation
External rear-view mirror — disassembly and assembly
Dashboard — device
Instrument panel — removal and installation
Instrument panel — disassembly and assembly
Ceiling upholstery — device
Upholstery of the ceiling — removal and installation
Rear shelf — device
Rear shelf — removal and installation
Trunk upholstery — device
Interior upholstery — device
Trunk upholstery — removal and installation
Interior upholstery — removal and installation
Windshield — removal and installation
Front bumper — device
Rear bumper — device
Front bumper — removal and installation
Rear bumper — removal and installation
Seats — device
Front seats — removal and installation
Front seats — disassembly and assembly
Rear seat — removal and installation
Seat belts — device
Seat belts — general information
Seat belts — check
Front seat seat belt — removal and installation
Rear seat belt — removal and installation
Body Troubleshooting
Air conditioning and heater
Air conditioning technical data
Air conditioning system — general information
Air conditioning circuit — device
Instructions for the use of refrigerant
Notes when replacing elements of the air conditioning system
Connection of elements of the air conditioning system
Precautions when working with air conditioning components
Discharging the air conditioning system
Pumping out atmospheric air from the air conditioning system
Charging the air conditioning system
Checking the tightness of the air conditioning system
Performance check
Diagnostics of the air conditioning system using pressure gauges
Checking the gap of the electromagnetic clutch
Checking the functioning of the electromagnetic clutch
Checking and adjusting the tension of the V-ribbed belt (petrol engine)
Oil for lubricating the air conditioning compressor
Checking hoses and pipes
Evaporator air filter
Air conditioning compressor — device
Air conditioning compressor — removal and installation
Compressor noise
Condenser fan and relay — device
Condenser — check
Condenser — Replacement
Condenser fan — replacement
Condenser fan and relay — check
Receiver/Dryer — Check
Receiver/Dryer — Replacement
Triple pressure sensor
Thermistor — check
Air temperature sensor
Photo sensor — check and replacement
Ambient temperature sensor
Temperature damper actuator
Air quality sensor (AQS)
Humidity Sensor — Check and Replace
Air distribution damper actuator
Fresh/recycled air damper actuator
Heater — replacement
PTC heater — characteristics and operation
Heater Fan Assembly — Replacement
Heater fan motor — check and replace
Fan relay — check and replace
Power transistor — check and replacement
Fan resistor — check and replace
Air conditioning control panel — replacement
Electrical equipment
Equipment and devices
Electrical equipment — general information
Checking the Specific Gravity of the Electrolyte
Starting system — general information
Audio System — Output Location
Starter relay — check
Audio system — general information
Audio system — removal and installation
Speakers — general information
Electrical Antenna — Check
Multifunction Switch — Removal
Multifunction switch — check
Sound signal — device
Sound signal — check
Horn — adjustment
Fuse and relay box in the engine compartment — removal
Fuse and relay box in the engine compartment — check
Fuse and relay box in the passenger compartment — removal
Fuse and relay box in the passenger compartment — device
Fuse and relay box in the passenger compartment — check
Fuses — general information
Gauges and Gauges — Location
Sensors and indicators — check
Checking the parking brake position switch
Instrument cluster — removal and installation
External rear-view mirror — removal
Outside rear view mirror — check
Power windows with electric drive — check
Rear window heater — device
Rear window heater — check
Windshield wiper — device
Windshield wiper — removal and installation
Windscreen wiper — check
Seat heaters — device
Windshield washer motor — removal and installation
Checking the operation of the windshield washer — check
Seat heaters — check
Headlights — removal and installation
Lighting — device
Headlight adjustment
Lamp replacement
Ignition switch — removal and installation
Security System (SRS)
Additional passive safety system
Curtain pillows — removal and installation
Seat belt pretensioner — general information
Seat belt pretensioner — removal and installation
Airbag recycling
Troubleshooting the Charging System
Troubleshooting the engine start system
Troubleshooting of control and measuring instruments
Troubleshooting the Lighting System
Power devices
Electrical equipment — technical data
General Troubleshooting Guidelines
Car generators with different types of engines — device
Charging system
Checking the voltage at the battery terminals
Checking the alternator drive belt
Checking the voltage drop on the wire connecting the battery to the generator
Diesel engine generator — device
Checking the current generated by the generator
Checking generator elements
Alternator Drive Belt Tension Adjustment (Petrol Engines)
Accumulator battery
Battery Inspection
Starter — device
Checking the starting system
Starter — removal and installation
Dismantling and assembly of a starter of petrol engines
Gasoline engine starter — device
Diesel engine starter — device
Dismantling and assembly of a starter of the diesel engine
Checking the starter elements
Electrical circuits
Wiring diagram of the starting and charging system
Engine and transmission management system (2.0L engine)
Engine and transmission management system (1.6L DOHC engine)
Wiring diagram of the diesel engine control unit
Wiring diagram of the cooling system
Wiring diagram of the instrument cluster and control lamps
Rear fog lights and headlight range control
Direction indicators and hazard warning lights
Horn, brake lights, reversing light and ECM
Power window wiring diagram
Wiring diagram of a mirror with an electric drive
Anti-Lock Braking System (ABS) and Traction Control System (TCS)
Optima 1 (2000-2005)
Power unit
2.0 liter engines DOHC
General information about 2.0 liter engines
Technical data of 2.0 liter engines
Cylinder compression check
Toothed belt — removal and installation
Checking and adjusting the tension of the V-ribbed belts
Alternator Drive Belt Tension Adjustment
Adjusting the tension of the power steering and air conditioning drive belt
Checking hydraulic valve clearance compensators
Cylinder head and valve — removal and installation
Engine mounts — removal and installation
Removal and installation of the engine and transmission
Camshafts and rocker arms — removal and installation
Front cover, oil pump and balance shafts
Piston and connecting rod — removal and installation
Crankshaft and flywheel — removal and installation
Cylinder block — inspection and assembly
Air filter (except V6) — removal and installation
Intake manifold — removal and installation
Exhaust manifold — check
Silencers — removal and installation
Troubleshooting
2.5 liter engines V6
General information about 2.5 liter engines
Technical data of 2.5 liter engines
Cylinder compression check
Valve clearance adjustment
Toothed belt — removal and installation
Checking and adjusting the tension of the V-ribbed belts
Tightening the cylinder head bolts
Cylinder head, valves and valve springs
Engine mounts — removal and inspection
Removal and installation of the engine and transmission
Camshafts — removal and installation
Hydraulic valve clearance compensators
Pistons and connecting rods — removal and installation
Crankshaft — removal and installation
Cylinder block — disassembly and assembly
Air filter — removal and installation
Expansion air chamber — removal and installation
Intake manifold — removal and installation
Exhaust manifold — check
Silencers — removal and installation
Troubleshooting
Lubrication system
Description of the lubrication system
Technical data of the lubrication system
Engine oil selection
2.0L DOHC Engine Oil Level Check
Checking the engine oil level V6 2.5 l
2.0L DOHC Engine Oil Change
Engine oil change V6 2.5 l
2.0L DOHC Oil Filter Replacement
Front cover and oil pump 2.0L DOHC
Oil pump and oil pan V6 2.5L
Cooling system
Description of the cooling system
Cooling system technical data
Cooling liquid
Checking the tightness of the cooling system
Pressure Radiator Cap Check
Coolant Density Check
Radiator — removal and installation
Radiator fan — removal and installation
DOHC engine water pump — removal and installation
V6 engine water pump — removal and installation
SOHC engine thermostat — removal and installation
V6 engine thermostat — removal and installation
Pipes and hoses of the engine cooling system
Decreased toxicity
Description of the system for monitoring and reducing toxicity
Crankcase Ventilation (PCV)
Checking the crankcase ventilation valve PCV
Evaporative Emission System
Activated carbon canister
Activated carbon canister cleaning solenoid valve
Fuel filler cap
Vehicle exhaust system with catalytic converter
MFI fuel injection system
Troubleshooting
Fuel system
Fuel System Specifications
Multipoint Fuel Injection (MFI)
MFI injection system checks
Malfunction Indicator Lamp (MIL)
Diagnostic Trouble Codes
Coolant temperature sensor (ECT)
Manifold absolute pressure (MAF) sensor with IAT sensor
Air flow meter (MAF)
Engine Intake Air Temperature (IAT) Sensor
Throttle position (TP) sensor — check
Engine crankshaft speed control modulator at idle
Heated oxygen sensor (HO2S)
Camshaft position sensor (CMP)
Crank Angle Sensor (CKP)
Fuel injectors — check
Evaporative Emission Solenoid Valve
Knock sensor — check
Idle CO adjustment potentiometer (only for leaded gasoline)
Power Steering Sensor (PSP) [2.0L DOHC]
Throttle position (TP) sensor — adjustment
Fuel Level Sensor Replacement (2.0L DOHC)
Fuel Pump Check (2.0L DOHC)
Activated Carbon Canister Cleanout Check (2.0L DOHC)
Checking Pump Pressure (2.0L DOHC)
Fuel Filter Replacement (2.0L DOHC)
Throttle assembly cleaning
Checking the cleaning channel of the activated charcoal canister (2.5L V6)
Fuel Level Sensor Replacement (2.5L V6)
Fuel Pump Check (2.5L V6)
Checking the pressure generated by the pump (2.5L V6)
Fuel Filter Replacement (2.5L V6)
Throttle Position (TP) Sensor Adjustment (2.5L V6)
Accelerator pedal and cable — removal and installation
Fuel line — removal and installation
Fuel pipes and pipes of the fuel vapor recovery system
Fuel tank — removal and installation
Troubleshooting Technique
Troubleshooting
Ignition system
Technical data of the ignition system
General information about the ignition system
2.5L V6 Engine Ignition Coil
2.0L Engine Ignition Coil
Ignition lock — removal and inspection
Spark plugs — check
High voltage wires — check
Installation of high voltage wires (V6 engine)
Checking spark plugs
Troubleshooting the ignition system
Transmission
Clutch
Clutch technical data
Bleeding the clutch hydraulic system
Clutch pedal free play
Clutch pedal — removal and installation
Clutch master cylinder, tube and hose
Clutch master cylinder — disassembly and assembly
Clutch slave cylinder — disassembly and assembly
Cover and clutch discs — removal and installation
Troubleshooting
Mechanical gearbox
Technical data for manual transmission
Checking the oil level
Transmission oil change
Replacing the oil seal ring of the drive shaft
Gear shift lever — removal and installation
Removal and installation of a transmission
Gearbox shafts — removal and installation
Transmission input shaft — disassembly and assembly
Transmission driven shaft — disassembly and assembly
Troubleshooting
Automatic gearbox
Technical data of automatic transmission
Checking the Fluid Level in an Automatic Transmission
Fluid change in automatic transmission
Oil filter replacement
Transmission Range Switch Continuity Check
Sport Mode Switch Continuity Check (F4A42-2 2.0 and 2.5L)
Transmission range switch and control cable adjustment
Checking automatic transmission components
Testing the joint operation of the automatic transmission and the engine on a stationary vehicle (stall test)
Diagnostic Trouble Codes
Automatic transmission diagnostic function
Diagnostic Code Inspection Card
Inspection card for troubleshooting
Reaction brake end play adjustment
Adjusting the axial clearance of the second gear brake
Adjusting the axial clearance of the low gear brake and reverse gear
Adjusting the axial clearance of the underdrive sun gear
Differential preload adjustment
Elements of the gearbox control system
Removal and installation of a transmission
Gearbox repair
Drive shafts and axles
Description of drive shafts and axles
Technical data of drive shafts and axles
Drive shaft — removal and installation
Drive shaft with ball joints and Birfield type
Drive shaft with Birfield CV joints (B)
Center bearing and internal drive shaft
Steering knuckle and front wheel hub
Rear axle — removal and installation
Troubleshooting
Chassis
Car suspension
Suspension technical data
Front suspension strut — removal and installation
Lower arm front suspension — removal and installation
Upper arm front suspension
Rear suspension shock absorber — removal and installation
Replacing the upper arm of the rear suspension
Rear Suspension Trailing Arm Replacement
Rear Suspension Support Arm Replacement
Replacing the rear suspension center arm
Rear Anti-roll Bar Link Replacement
Front wheel alignment
Adjustment of a convergence of back wheels
Rear wheel collapse
Tire wear
Wheel runout
Troubleshooting
Steering
Steering Specifications
Steering wheel free play check
Checking the angle of rotation of the front wheels
Checking the return of the steering wheel to its original position
Checking the torque of the axle of the ball joint of the steering rod tip
Liquid level check
Replacing the fluid in the hydraulic drive of the power steering
Bleeding the hydraulic system of the power steering
Checking the tension of the power steering pump drive belt
Checking fluid pressure in the hydraulic system
Steering column / steering shaft — removal and installation
Steering gear of vehicles with power steering
Power steering pump — removal and installation
Power steering hoses — removal
Electronic power steering system
Steering troubleshooting
EPS Steering Troubleshooting
Brake system
Brake system technical data
Anti-Lock Braking System
Checking and adjusting the position of the brake pedal
Checking the vacuum brake booster
Bleeding the hydraulic brake drive system
Bleeding the hydraulic system of the brake drive using a scanner
Parking brake stroke adjustment
Brake pedal — removal and installation
Master brake cylinder — removal and installation
Vacuum brake booster — removal and installation
Brake pipes and hoses
Pressure regulator
Replacing the front brake pads
Front brake caliper — removal and installation
Rear drum brakes — removal and installation
Replacement of the working brake cylinder
Rear disc brakes
Caliper — disassembly and assembly
Hydraulic unit HECU (hydraulic and electronic control unit)
Wheel speed sensor
Parking brake — removal and installation
Troubleshooting
Body
Exterior
Tightening torques for threaded connections
Front bumper — removal and installation
Rear bumper — removal and installation
Hood — removal and installation
Headlight — removal and installation
Front door and locks
Power windows — removal and installation
Moisture proof door seal
Door hinges and strike plate of the door lock
Rear door — removal and installation
Trunk lid — removal and installation
Trunk lid lock — removal and installation
Trunk lid trim — removal and installation
Interior
Instrument cluster — removal and installation
Instrument cluster repair
Switches — removal and installation
Instrument panel — removal and installation
Heating and ventilation control panel
Air ducts — removal and installation
Floor air ducts — removal and installation
Front seats — removal and installation
Front seat back — removal and installation
Front seat cushion — removal and installation
Rear seat — removal and installation
Seat belts — check
Front seat buckle — removal and installation
Front shoulder seat belt — removal and installation
Rear seat safety belts
Rear seat belt buckle
Shoulder rear seat belt
The upper trim of the front pillar — removal and installation
Lower trim of the central pillar — removal and installation
Upper trim of the central pillar — removal and installation
Air conditioning system
Technical data of the air conditioning system
Air conditioning service
Notes when replacing air conditioning components
Connection of elements of the air conditioning system
Connecting elements with a guide pin
Installing pressure gauges
Pumping out atmospheric air from the air conditioning system
Connecting the outlet valve to the refrigerant bottle
Charging the air conditioning system
Oil for lubricating the air conditioner compressor
Checking hoses and pipes
Compressor noise
Checking and adjusting the tension of the V-ribbed belts
Performance check
Triple pressure sensor
Checking the Condenser Fan Relay
Checking the air conditioner switch
Checking the mode switch
Checking the fresh/recirculated air switch
Air conditioning compressor — removal and installation
Clutch bushing and A/C compressor pulley
Clutch excitation coil — removal and installation
Fan and condenser — check
Checking the fan motor
Troubleshooting
Checking the relay for the air conditioning system and the condenser fan
Checking the heater fan relay
Electrical equipment
Equipment and devices
Antenna — removal and installation
Troubleshooting
Installing the transceiver
Removal and installation of remote control
Removing and installing the audio block
Multifunction switch
Fuses — description and replacement
Instrument Cluster — Check
Parking brake position switch
Rear window heater — check and repair
Airbags (SRS)
SRS element warning labels
Driver airbag and coiled wire
Front passenger airbag
Power devices
Technical data of power electrical equipment
Charging system — description
Checking the voltage drop on the wire connecting the battery to the generator (V6 engine)
Checking the current generated by the generator
Checking the generated voltage
Checking the voltage drop on the wire connecting the battery to the generator (2.0L engine)
Checking the current generated by the generator (engine 2.0 l)
Checking the generated voltage (2.0L engine)
Generator — disassembly, inspection and assembly
Battery — Description
Battery Inspection
Launch System — Check
Removal and installation of a starter
Troubleshooting the Charging System
Troubleshooting the engine start system
Lighting and signaling
Sound signal — removal and installation
Audio signal relay
External lighting fixtures
Upper brake light — removal and installation
Outer section of rear combination lamp
Inner section of rear combination lamp
Replacing headlight bulbs
Replacing upper brake light bulbs
Replacing license plate light bulbs
Replacing the lamps of the outer section of the rear combination lamp
Replacing the bulbs in the interior section of the rear combination lamp
Windshield wipers and washers
Windshield Wiper and Washer — Description
Windshield washer hoses
Windshield washer motor
Sprayers — removal and installation
Wiper arm — removal and installation
Replacement wiper blades
Wiper rods — removal and installation
Wiper motor — removal and installation
Windshield wiper and washer — removal and inspection
Electrical circuits
Starting system wiring diagram
Charging system wiring diagram
Wiring diagram of the engine control unit (ECU)
Wiring diagram of the engine control unit
Wiring diagram of the engine control unit, gearbox (ECU / TCU)
Wiring diagram of the cooling system
Wiring diagram of the anti-lock braking system (ABS)
Windscreen wiper and washer wiring diagram
Headlight washer wiring diagram
Headlight wiring diagram
Wiring diagram for turn signals and hazard warning lights
Wiring diagram for brake lights and reversing lights
Wiring diagram for ventilation and air conditioning with manual control
Power window wiring diagram
Wiring diagram of mirrors with electric drive
Power Driver Seat Wiring Diagram
Power Passenger Seat Wiring Diagram
Wiring diagram of the cruise control system
Rio 1 (2000-2005)
General information
User manual
Brief introduction to the car
Car keys
Door locks
Electronic immobilizer
Electric windows
Seats — adjustment
Front seat belts
Rear seat belts
Airbags
Components of the airbag system
Airbag warning lamp
Tailgate (5-door model)
Trunk lid
Luggage compartment lamp
Bonnet — opening and closing
Fuel tank hatch
Steering wheel
Rear view mirrors
Interior lighting
Salon equipment
Digital clock
Trunk curtain
Power outlet
Radio antenna
Sunroof
Sunglasses holder
Cargo luggage net
Upper trunk
Ignition switch
Engine start
Manual Transmission
Automatic transmission
Brake system
Parking brake
Hydraulic Power Steering
Adjustable steering column
Instrument cluster
Headlights on and off
Direction indicators
Headlight corrector
Daytime operation lighting
Rear fog lights
Windshield wipers and washers
Rear window heater
Exterior mirror heater
Heating and ventilation system
Operation of the heating and ventilation system
Information on the plates
Emergency light signaling
Starting the engine from the battery of another car
Fuses — location and description
Memory fuse
Towing a car
Wiper blades
Lamp replacement
Car exterior care
Vehicle maintenance
Power unit
Engine repair
Technical data of engines
Cylinder compression check
Removal and installation of the engine
Camshafts — removal, inspection and installation
Pistons and connecting rods — removal, inspection and installation
Crankshaft — removal and inspection
Checking the connecting rod and main bearings
Air filter (ACL) — removal and inspection
Accelerator cable — adjustment
Cylinder head — removal, inspection and installation
Checking valves
Valve seat check
Checking the valve spring
Toothed belt — removal, inspection and installation
System of release of the fulfilled gases — removal and installation
Anti-Lock Braking System (ABS)
Lubrication system
General description of the lubrication system
Technical data of the lubrication system
Engine Oil Pressure Check
Engine oil change
Oil filter replacement
Oil pump — removal, inspection and installation
Cooling system
General description of the cooling system
Technical data of the cooling system
Coolant — check
Coolant replacement
Water pump — removal, inspection and installation
Radiator — removal, inspection and installation
Checking the tightness of the cooling system
Radiator fan motor — removal and installation
Checking the Radiator Cap
Back pressure valve
Thermostat — removal, inspection and installation
Fuel system
Fuel System Specifications
Fuel system elements
Ignition advance angle
Idle speed
Air flow meter sensor
Knock sensor — removal, inspection and installation
Throttle position sensor
Checking the main relay
Checking the fuel pump relay
Checking the voltage of the front and rear heated oxygen sensors
Checking the Front and Rear Heated Oxygen Sensors
Relieve pressure in the fuel system
Fuel Lines — Disconnect
Fuel system activation
Checking the residual pressure in the fuel system
Checking the fuel lines
Checking fuel injectors
Quick connectors
Fuel pump — check
Fuel tank — removal
Checking the crankcase ventilation (PCV) system
Checking the evaporative emission system
Checking the valve of the evaporative emission system
Checking the Canister Closing Valve
Ignition system
General description of the ignition system
Technical data of the ignition system
Operation of the ignition system
Ignition System Components
Ignition advance angle
Ignition coil — removal, inspection and installation
Spark plugs — removal, inspection and installation
High voltage wires — check
Transmission
Clutch
Description and clutch device
Clutch technical data
Clutch pedal adjustment
Clutch pedal installation height
Clutch disc — removal
Checking the clutch cover with pressure plate
Clutch disc — check and installation
Clutch cover and pressure plate — removal, inspection and installation
Replacing the center bearing
Clutch pedal — removal and installation
Clutch cable — removal, inspection and installation
Clutch release bearing — removal, inspection and installation
Clutch release fork release lever
Mechanical gearbox
Manual transmission device
Technical data for manual transmission
Checking the oil level
Engine oil change
Replacing the oil seal ring
Removal and installation of a transmission
Dismantling, checking and assembling the gearbox
Clutch housing and gearbox housing components
Transmission input shaft
Transmission output shaft
Choice of shims
Differential — removal, inspection and installation
Gear shift mechanism
Automatic gearbox
F4E–K automatic transmission device
Technical data for automatic transmission F4E-K
Checking the operation and adjusting the position of the selector lever
Testing the joint operation of the automatic transmission and the engine on a stationary vehicle (stall test)
Time delay testing (Lag test)
Checking transmission fluid pressure
Checking the level and changing the fluid in an automatic transmission
Procedure for changing the fluid in the automatic transmission converter
Fluid leaks from automatic transmission
Replacement of oil sealing rings
Removal and installation of an automatic transmission
Automatic transmission repair
Automatic transmission fluid cooler
Valve block — removal and installation
Control valve body — removal and installation
Oil pump — disassembly, inspection and assembly
Checking the resistance of the turbine wheel input shaft speed sensor
Checking the resistance of the speed sensor
Transmission mode switch OD
Transmission range switch
Automatic transmission temperature sensor
Solenoid valves — check
Linear solenoid valve — check
Selector lever — removal and installation
Selector lever repair
Check of functioning of the mechanism of blocking of the lever of the selector
Drive shafts and axles
The device of axles and drive shafts
Technical data of axles and drive shafts
Checking the condition of the protective cover
Checking the reliability of the spline connection
Drive Shaft Replacement
Drive shaft repair
Front axle device
Front wheel bearing play check
Steering knuckle and front wheel hub
Front wheel bearing
Front wheel bearing preload adjustment
Rear axle — removal, inspection and installation
Rear wheel bearing preload adjustment
Chassis
Car suspension
Front and rear suspension device
Suspension technical data
Checking the elements of the front suspension
Checking and adjusting wheel alignment
Front wheel alignment
Front suspension strut — removal, inspection and installation
Lower arm front suspension — removal, inspection and installation
Front stabilizer bar
Rear suspension beam — removal, inspection and installation
Wheels and tires
General description of wheels and tires
Technical data of wheels and tires
Tire Change Recommendations
Checking air pressure and tire condition
Wheel runout
Wheel swap
Wheel balancing
Steering
Steering Specifications
Steering without hydraulic booster
Steering check without hydraulic booster
Steering column without hydraulic booster
Steering with hydraulic booster
Checking fluid pressure in the hydraulic system
Checking the effort of turning the steering wheel
Liquid level check
Bleeding the hydraulic system of the power steering
Power steering pump drive belt
Steering gear with power steering
Power steering pump — removal, inspection and installation
Brake system
Brake system device
Brake system technical data
Checking the vacuum brake booster using instruments
One Way Vacuum Valve
Vacuum brake booster — removal and installation
Bleeding the hydraulic brake drive system
Checking the brake pipes
Checking and replacing brake hoses
Brake pedal — removal and installation
Height of installation of a pedal of a brake
Free travel of the brake pedal
Distance of the brake pedal from the floor
Replacing the front brake pads
Replacing the brake pads on the rear drum brakes
Front brake caliper repair
Repair of the working brake cylinder
Master brake cylinder — removal and installation
Pressure limiter — removal, inspection and installation
Parking brake — removal and installation
ABS control unit
Hydraulic Control Unit (HCU) — Removal and Installation
Front wheel speed sensor
Rear wheel speed sensor
Wheel speed sensor gear rotor
Front wheel speed sensor rotor
Rear wheel speed sensor rotor
Basic inspection of the brake system
Checking the functionality of the brake system
Body
Exterior
Tightening torques for threaded connections
Hood — removal and installation
Trunk lid — removal and installation
Trunk lid hinge — removal and installation
Tailgate — removal and installation
Gas-filled tailgate support strut
Tailgate lock — removal and installation
Outside tailgate handle
Front door — removal, installation and adjustment
Moisture-proof door seal — removal and installation
Rear door — removal and installation
Upholstery of an arch of a back wheel of four-door cars
Upholstery of an arch of a back wheel of five-door cars
Front bumper — removal, inspection and installation
Rear bumper — removal, inspection and installation
Distances for checking distances between individual points on the vehicle body
Actual test distances of distances between individual points of the vehicle body
Interior
Instrument panel — removal and installation
Ceiling — removal and installation
Side upholstery of a luggage carrier of five-door cars
Rear trunk upholstery — removal and installation
The upper upholstery of the front pillar — removal and installation
Lower upholstery of the central pillar — removal and installation
The upper upholstery of the central pillar — removal and installation
C-pillar upholstery for four-door cars
C-pillar upholstery for five-door cars
Front door upholstery — removal and installation
Overlay of a threshold of a forward door — removal and installation
Tailgate upholstery — removal and installation
Tailgate upholstery — removal and installation
Overlay of a threshold of a back door — removal and installation
Rear shelf — removal and installation
Front seats — removal, inspection and installation
Upholstery of a back of a forward seat — removal and installation
Front seat cushion upholstery — removal and installation
Headrest — removal and installation
Reclining front seat hinge — removal and installation
Rear seat — removal and installation
Seat belts — removal, inspection and installation
Rear seat belts — removal and installation
Rear seat belt anchor
Air conditioning system
Description of the air conditioning system
Air conditioning technical data
Air conditioning circuit
Notes when replacing air conditioning components
Connection of elements of the air conditioning system
Precautionary measures
Performance check
Diagnosis of the air conditioning system using pressure gauges
Checking the A/C Compressor Clutch Clearance
Air Conditioning Compressor Clutch Check
Oil for lubricating the air conditioner compressor
Checking the level and topping up the oil in the air conditioning compressor
Evaporator air filter — removal
Dual pressure sensor
Air conditioning compressor — removal and installation
Capacitor check
Checking the condenser fan
Checking the dryer receiver
Checking the thermostatic sensor (thermistor)
Checking the fan motor
Checking the Fan Motor Resistor Block
Switch for air supply to the car interior
Air conditioning control panel
Electrical equipment
Equipment and devices
Description of electrical equipment
Technical data of electrical equipment
Description of electrical circuits
Multifunction switch — removal and installation
Sound signal — check
Fuse and relay box installed in the passenger compartment
Checking the door lock activator relay
Checking the switch for adjusting the position of the outside rear-view mirror
Checking the activator of the position of the outside rear-view mirror
Checking the power window motor
Checking the rear window heater
Heater Conductive Strip Repair
Windshield wiper motor
Windshield washers — check and adjustment
Headlight adjustment
Fog light adjustment
Airbags (SRS)
Airbag warning labels
Driver airbag and coiled wire
Checking the airbag
Checking the coiled wire (springs)
Front passenger airbag
Power devices
General description of the generator
Generator check
Alternator Drive Belt — Checking Tension
Removal, repair and installation of the generator
General description of the battery
Normal battery charging
Accelerated battery charging
Checking the battery
Checking the electrolyte level in the battery
Checking the density of the electrolyte in the battery
Checking battery voltage
Checking battery voltage under load
Checking the current drawn from the battery when the ignition is off
Checking the voltage drop at the battery terminal connections
General description of the starter
Checking when cranking the crankshaft of an unheated engine
Checking the electrical circuit of the traction relay
Checking the traction relay
Checking brushes and starter brush holder
Checking the stator coils
Checking the starter rotor
Removal and installation of a starter
Starter repair
Electrical circuits
Wiring diagram of the starting and charging system
Wiring diagram of the engine control unit
Wiring diagram of the cooling system
Wiring diagram of the instrument cluster and control lamps
Windshield wiper and washer wiring diagram
Wiring diagram for front lighting (with airbag)
Wiring diagram for rear lighting
Headlight Wiring Diagram (DRL)
Wiring diagram for front fog lamps
Wiring diagram for rear fog lamps, headlight range control (HLLD)
The wiring diagram of the sound signal and the emergency light signaling unit
Wiring diagram for reversing and brake lights
Wiring diagram of the air conditioning system
Wiring diagram of the system of indication of the included transmission (ECAT)
Wiring diagram of the electronic control unit ETWIS
Wiring diagram of the receiver, alarm and horn relay
Backlight wiring diagram
Radio wiring diagram
Power window wiring diagram (2 doors)
Power window wiring diagram (4 doors)
Wiring diagram of the central lock
Wiring diagram of the external rear-view mirror with electric drive
Wiring diagram for interior lighting and sunroof
Wiring diagram of the anti-lock braking system (ABS)
Seat Heater Wiring Diagram
Airbag wiring diagram (without side airbags)
Airbag wiring diagram (with side airbags)
Wiring diagram for rear window defroster and luggage compartment lighting
Wiring diagram of the socket, cigarette lighter and immobilizer
Wiring diagram diagnosis connector, OBD-II check connector
Rio 2 (2005-2011)
General information
User manual
Vehicle identification
Engine Specifications
Abbreviations and Conventions
General Repair Instructions
Installation points for the garage jack and lift legs
Door lock
Anti-theft system (modifications)
Odometer and odometers
Trip computer (modifications)
Tachometer — general information
Fuel quantity indicator
Coolant temperature gauge (modifications)
Instrument cluster indicators
Watches — general information
Power windows — general information
Light signaling on the car
Adjusting the brightness of the illumination of the instrument cluster (modifications)
Hood — general information
Tailgate (hatchback)
Trunk lid (sedan)
Fuel tank filler cap
Wiper and washer controls
Steering wheel adjustment
Mirror management
Rear window heater
Seats — general information
Front seat heater
Seat belts
Safety Precautions for Vehicles Equipped with SRS
Luke (modifications)
Heating and air conditioning control
Radio — highlights of operation
Cigarette lighter — general information
Connector for connecting additional equipment
Parking brake
Driving a car with automatic transmission
Driving a car with a manual transmission
Anti-lock braking system (ABS)
Driving Tips for Various Conditions
Towing a car
Engine starting
Engine malfunctions while driving
Spare wheel, jack and tools
Poddomkrachivanie car
Wheel replacement
Replacement for «dokatka»
Tire Recommendations
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel disks
Brake pad wear indicators
Catalytic converter and exhaust system
Fuses — general information
Lamp replacement
Maintenance
Service Intervals
Maintenance intervals
Rules for performing work in the engine compartment
Engine oil and filter
Cooling liquid
Checking and replacing the air filter
Fuel filter replacement
Accumulator battery
Checking the idle speed
Spark plugs and high voltage wires
Checking the ignition timing
End pressure test (compression test)
Checking and adjusting the drive belts of mounted units
Timing belt
Power steering fluid
Checking the brake fluid level
Checking the fluid level of the clutch release hydraulic drive (models with manual transmission)
Automatic transmission fluid
Oil in manual transmission
Brake pads
Checking the effectiveness of the parking brake
Check of covers of power shafts
Checking the tie rod boot
Replacing the cabin filter (modifications)
Refueling the air conditioning system
Checking the liquid level in the glass washer reservoir
Additional checks
Catalog numbers of original spare parts
Power unit
Engine repair
General information about the mechanical part of the G4EE (1.4 l) and G4ED (1.6 l) engines
Valve clearances for G4EE (1.4 l) and G4ED (1.6 l) engines
Power unit — removal and installation
Timing belt — removal
Timing Belt — Check
Timing Belt — Installation
Removal and installation of intake and exhaust manifolds
Cylinder head — removal
Cylinder head — installation
Removal and installation of the block of cylinders
Cylinder block — preliminary disassembly and final assembly
Dismantling and assembly of a head of the block of cylinders
Cylinder head — disassembly
Cylinder head — check, clean and repair
Cylinder head — CVVT sprocket check
Cylinder Head — Assembly
Cylinder block — disassembly
Dismantling and assembly of the block of cylinders
Dismantling the piston-rod assembly
Cylinder block — check
Checking the condition of the piston and connecting rod
Cylinder bore
Cylinder block — assembly and installation
Cooling system
General information
Removal and installation of the thermostat and the pump of a cooling liquid
Vehicle checks and adjustments
Coolant pump
Thermostat — removal and installation, check
Removal and installation of a radiator and fan
Radiator — removal
Radiator — check
Lubrication system
General information about the lubrication system
Oil pan — removal and installation
Oil pump — removal and installation
Oil pump — disassembly and assembly
Oil pump — check
Replacing the front crankshaft oil seal
Fuel injection system
General rules for working with the electronic control system
Diagnostics of the fuel injection system — general information
Reading trouble codes
Explanations on the operation of the system in emergency mode
Checking the signals at the terminals of the electronic control unit
Checking with an oscilloscope
Precautions when working with the fuel system
Fuel pressure check
Nozzles — general information
Fuel pump — removal and installation
Fuel tank — device
Fuel tank — removal
Intake air temperature sensor
Manifold absolute pressure sensor
Coolant temperature sensor
CWT system valve (G4ED) — check
Throttle position sensor
Location of fuel injection system components
Oxygen sensor of the electronic engine management system
Detonation sensor of the electronic engine control system
Ignition system
Starting and charging system
Starting system technical data table
Troubleshooting the launch system by their symptoms
General information about the launch system
Starter checks and adjustments
Starter — removal and installation
Disassembly and assembly of the starter
Cleaning starter parts
Starter check
Checking the starter relay
Troubleshooting the charging system by their symptoms
General information of the charging system
Charging System Maintenance Precautions
Checking the charging system
Generator — removal and installation
Generator — disassembly and assembly
Generator — check
Transmission
Clutch and drive shafts
Search for clutch faults by their signs
Pumping the clutch hydraulic drive
Clutch — device
Clutch pedal — check and adjustment
Clutch pedal — device
Clutch pedal — removal and installation
Clutch master cylinder — removal and installation
Clutch Master Cylinder — Check
Clutch master cylinder — device
Clutch slave cylinder — removal and installation
Clutch Slave Cylinder — Check
Clutch cover and clutch disc — removal
Clutch slave cylinder — device
Clutch cover and clutch disc — check
Clutch cover and clutch disc — installation
Basic technical data of the clutch
Drive shaft — device
Drive shafts — removal
Drive shafts — check
Drive shafts — device
Main technical data of drive shafts
Mechanical gearbox
Checking and changing the oil in the manual transmission
Replacing the oil seal of the manual transmission drive shaft
Specifications manual transmission
Manual transmission M5CF1, M5CF1-1 — removal and installation
Disassembly and assembly of a manual transmission
Manual transmission — device
Input and output shafts manual transmission
Automatic gearbox
General Description of Automatic Transmission
Technical characteristics of automatic transmission
Automatic transmission A4AF3 — device
Preliminary operations for monitoring the condition of the automatic transmission
Automatic transmission diagnostics
Instructions for troubleshooting automatic transmission by their symptoms
Troubleshooting automatic transmission by their signs
Checking the automatic transmission torque converter on a fully braked vehicle (stall test)
Hydraulic test automatic transmission
Road test automatic transmission
Checking automatic transmission components
Automatic transmission control mechanism — removal and installation
Gearbox control mechanism — device
Automatic transmission selector — device
Gearbox assembly — removal
Gearbox Assembly — Installation
Chassis
Suspension and wheels
Checking tires and rims
Checking and adjusting the angles of the front wheels
Checking the rear wheel alignment
Front wheel hub — device
Front wheel hub — removal and installation
Front wheel hub — disassembly
Front wheel hub — check
Front wheel hub — assembly
Front suspension strut — device
Front suspension strut — removal
Front suspension strut — check
Front suspension strut — disassembly and assembly
Front suspension strut — installation
Lower arm front suspension — device
Lower arm front suspension — removal and installation
Stabilizer bar — device
Anti-roll bar — removal and installation
Rear wheel hub — device
Rear wheel hub — removal and installation
Rear suspension shock absorber — device
Rear suspension shock absorber — removal and installation
Rear suspension spring — device
Rear suspension beam — device
Rear suspension spring — removal and installation
Rear suspension beam — removal and installation
Suspension main technical data
Tightening torques for threaded connections
Steering
Steering — Preliminary Checks
Steering column
Steering gear — device
Steering gear — removal and installation
Steering gear — check
Replacement of steering rods of the steering mechanism
Power steering pump (models with power steering) — removal and installation
Electric Power Steering (EPS)
Brake system
Troubleshooting by their symptoms
Brake system — device
Checking and adjusting the position of the brake pedal
Checking the brake light switch
Checking the operation of the vacuum brake booster
Checking the operation of the check valve of the vacuum brake booster
Checking the brake pads
Bleeding the brake system
Brake pedal — device
Brake pedal — removal and installation
General view of the vacuum booster and the main brake cylinder for various modifications
Vacuum brake booster — removal
Vacuum brake booster — installation
Master brake cylinder — removal
Brake Master Cylinder — Disassembly
Brake Master Cylinder — Check
Brake Master Cylinder Assembly
Brake Master Cylinder — Installation
Rear brake pressure regulator (non-ABS models)
Brake system trunks — device
Brake lines — removal and installation
Removal and installation of a forward disk brake
Disassembly and assembly of the front disc brake
Checking the brake pads of the front disc brake
Removing the rear disc brake pads
Disassembly and assembly of the rear disc brake
Rear disc brakes — check
Rear drum brakes — removal
Rear drum brakes — check
Rear drum brakes — installation
Parking brake — device
Parking brake — checks and adjustments
Parking brake mechanism — removal
Parking brake mechanism — installation
Basic technical data of the brake system
Tightening torques for threaded connections
General information about anti-lock braking system (ABS) and electronic brake force distribution (EBD)
ABS system — device and hydraulic circuit
Troubleshooting Anti-Lock Braking System (ABS)
ABS electronic control unit and pressure modulator — removal and installation
Front wheel speed sensor — removal and installation
ABS electronic control unit and modulator — device
Wheel Speed Sensors — Device
Rear wheel speed sensor — removal and installation
ESP system — device
Hydraulic diagram of ABS/ESP systems
General information about the Electronic Stability Program (ESP)
Troubleshooting Electronic Stability Program (ESP)
ESP System Fault Codes
Multi-axis acceleration sensor
ESP switch
Brake fluid pressure sensor
Connector of the electronic control unit ESP
Steering wheel position sensor
ESP electronic control unit and modulator
Wheel speed sensors
Body
Exterior
Search for body faults by their signs
Removal and installation of a forward bumper
Removal and installation of a back bumper
Removal and installation of a cowl
Hood adjustment
Removal and installation of a noise isolation of a cowl
Removal and installation of a sealant of a cowl
Removal and installation of the lever of a drive of the lock of a cowl
Removal and installation of the lock of a cowl
Removal and installation of a ventilating lattice of a cowl
Front fender — removal and installation
Removal and installation of fender liner
Removal and installation of a lateral molding
Removing and installing the trunk lid
Trunk lid adjustment
Removal and installation of the trunk lid lock
Removal and installation of the trunk lid opening lever
Removal and installation of the trunk lid lock cylinder
Removal and installation of a sealant of an aperture of a cover of a luggage carrier
Fuel tank filler cap
Roof trim — removal and installation
Sunroof adjustment
Removal and installation of hatch glass
Removing and installing sunroof motor and sunroof controller
Removal and installation of the sunroof assembly
Removal and installation of a blind and a drainage trench of the hatch
Removal and installation of a hatch deflector
Removal and installation of the guide assembly
Dismantling the hatch
Sunroof motor initialization
Windshield — removal
Windshield — Installation
Interior
Center console — device
Center console — removal and installation
Dashboard — device
Removal and installation of a combination of devices
Dashboard trim
Removing and installing the air conditioning and heater control panel
Removal and installation of the radio
Removal and installation of a ware box
Removal and installation of side deflectors
Removal and installation of casings of a steering column
Removal and installation of the instrument panel and instrument panel amplifier
Interior trim — removal and installation
Trunk trim — removal and installation
Finishing the rear shelf — removal and installation
Side and interior rear-view mirrors — removal and installation
Removal and installation of a forward seat
Removal and installation of a back seat
Seat belts
Doors and windows
Front door — device
Dismantling the front door
Removal and installation of the finishing panel of a forward door
Removal and installation of glass of a forward door
Removal and installation of the internal handle of opening of a forward door
Removing and installing front door speaker
Removal and installation of the mechanism of a window regulator of a forward door
Removal and installation of the lock of a forward door
Removal and installation of the external handle of opening of a forward door
Removal and installation of an external sealant of glass of a forward door
Removal and installation of an arm of directing glass of a forward door
Front door glass adjustment
Front door adjustment
Adjustment of a bracket of the lock of a forward door
Removal and installation of the finishing panel of a back door
Rear side door power window mechanism — device
Rear side door — device
Removal and installation of glass of a back door
Removal and installation of the mechanism of a window regulator of a back door
Removal and installation of the external handle of opening of a back door
Removal and installation of the lock of a back door
Removal and installation of the internal handle of opening of a back door
Removal and installation of an external sealant of glass of a back door
Rear door glass adjustment
Air conditioning and heater
Safety measures and features of maintenance and repair
Troubleshooting
Connecting the measuring manifold
Pumping out refrigerant from the air conditioning system
Vacuum system
Preparing the refrigerant bottle for charging the system
Charging the air conditioning system with refrigerant
Locating refrigerant leaks
Procedure for returning compressor oil to the compressor
Checking the amount and adding compressor oil to the system
Removal and installation of the compressor
Removing the electromagnetic clutch of the compressor
Disassembly and assembly of the electromagnetic clutch of the compressor
Capacitor — removal and installation, check
Refrigerant pressure switch
Air conditioning piping
Evaporator air temperature sensor
Humidity sensor and temperature sensor in the car interior
Sunlight sensor
Heater coolant temperature sensor
Outdoor temperature sensor
Heater block
Heater fan unit — device
Heater fan unit — removal and installation
Heater fan assembly — check
Heater unit — device
Servo dampers of the heater block — removal and installation
Servo dampers of the heater block — check
Air conditioning with manual control
Air conditioning with automatic control — general information
Air conditioning with automatic control — removal and installation
Air conditioning with automatic control — self-diagnosis system
Security systems
Security System (SRS) — general information
SRS system — device
Safety measures during operation and during repair work
Checking the operation of the SRS indicator
Check of the indicator of system of deactivation of forward and lateral airbags of the forward passenger
System diagnostics with a tester
Testing a Component with a Tester
Component Circuit Check
SRS System Fault Codes
SRS electronic control unit
Removing and installing the driver's airbag module and coiled wires
Checking the driver's airbag module and coiled wires
Passenger Airbag Module
Side airbag module
Curtain airbag module
Seat belt with pretensioner
Front impact sensors
Side impact sensors
Electrical equipment
Equipment and devices
Troubleshooting by their symptoms
Combination switch
Sound signal
Mounting blocks
Central locking
Power windows with electric drive
Audio system — device
Radio receiver connector identification
Removal and installation of the radio receiver
Cleaning the magnetic head and tape drive
Removing and installing speakers
Remote central locking system and anti-theft system
Body electrical control system
Removal and installation of the block of management of electric equipment of a body
Check of functions of a control system of electric equipment of a body
Windshield wiper motor
Rear wiper motor (hatchback)
Windshield wipers and washers — device
Electric washer pump
Seat heaters
Registering new immobilizer keys
Setting and changing the immobilizer password
Starting the engine with a faulty immobilizer
Initialization of the electronic engine control unit
Reading Immobilizer Diagnostic Trouble Codes
Removal and installation of the electronic immobilizer control unit
Immobilizer Ring Antenna
Parking system — device
Precautions and operation of the parking system
Diagnostics of the parking system
Checking the operation of the sensors of the parking system
Parking system control unit
Removal and installation of sensors of system of a parking
Parking system buzzer
Egnition lock
The location of sensors, indicators and indicators of the car
Instrument cluster — removal and installation
Instrument Cluster — Device
Checking meters and pointers
Side rear-view mirrors with electric drive
Electric sunroof
Rear window heater
Headlights and lighting
Lighting system — device
Checking lamps
Headlights — removal and installation
Testing the Alarm Relay, Fog Lamp Relay, and Rear Fog Lamp Relay
Removal and installation of the back combined lanterns
Interior lamp
Local illumination lamp
Checking the alarm switch
Fog lights
Checking the rheostat
Checking the relay-interrupter of direction indicators
Removing and installing license plate lights
Removal and installation of brake lights
Checking Daytime Lighting (DRL) Operation
Checking the headlight range control switch
Electrical circuits
Explanations for electrical equipment diagrams
Mounting block in salon
Mounting block in the engine compartment
Vehicle power system
Ground circuits
Circuit Block Box
Engine start system
Battery charging system
Engine management system (models with manual transmission)
Engine management system (models with automatic transmission)
Electric fan control system
Body electrical control system
Instrument cluster
Automatic transmission electronic control system
Headlights and headlight range control
Front position, rear position and license plate light
Direction indicators and alarms
Fog lights and rear fog lights
Brake light wiring diagram
Reversing lights and parking system
Interior lamps
Illumination of devices in the cabin
Daytime outdoor lighting system (DRL)
Windshield wipers and washers
Power windows (powered rear side doors)
Power windows (without power rear side doors)
Electric sunroof
Side rear-view mirrors with electric drive
Side mirror folding system
Heating and air conditioning with manual control
Heating and air conditioning with automatic control
Rear window defroster and side mirror defrosters
Seat heaters
Central locking
Remote central locking system and anti-theft system
Vehicle speed detection system
Electronic stability program (ESP), anti-lock braking (ABS) and traction control (TCS) systems
Supplemental Restraint System (SRS)
Immobilizer system
Audio system with amplifier
Audio system without amplifier
Sound signal
Circuits of diagnostic and service connectors
Clock and cigarette lighter (connector for connecting additional equipment)
Instrument cluster (models from 2009)
Rear window wiper and washer (models from 2009)
Central locking (models from 2009)
Central locking remote control and anti-theft system (models from 2009)
Electric Power Steering (EPS) (models since 2009)
Sorento 1 (2002-2009)
General information
User manual
Vehicle identification
Engine Specifications
Abbreviations and Conventions
General Repair Instructions
Installation points for the stops of the garage jack and the legs of the lift
Door lock
Odometer and odometers
Tachometer — general information
Fuel quantity indicator
Coolant temperature gauge
Instrument cluster indicators
Watches — general information
Block of additional pointers
Power windows — general information
Light signaling on the car
Adjusting the brightness of the illumination of the instrument cluster (modifications)
Interior and luggage compartment lighting
Additional boxes and compartments, luggage holders
Hood — general information
Backdoor
Rear door glass
Filler neck hatch
Wiper and washer controls
Steering wheel adjustment
Mirror management
Windshield wiper defroster, rear door defroster and side mirror defrosters
Seats — general information
Front seat heater
Seat belts
Safety Precautions for Vehicles Equipped with SRS
Electric sunroof
Constant Speed System
Parking system
Heating and air conditioning control
Radio — general information
Connectors for connecting additional equipment
Cigarette lighter — general information
Cellular Remote Control System (Korea models)
Driving a car with automatic transmission
Driving a car with a manual transmission
Transmission features of 4WD models
Anti-Lock Braking System (ABS)
Traction Control System (TCS)
Electronic Stability Control (ESC)
Driving Tips for Various Conditions
Towing a car
Engine starting
Engine malfunctions while driving
Spare wheel, jack and tools
Poddomkrachivanie car
Wheel replacement
Tire Recommendations
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel disks
Brake pad wear indicators
Catalytic Converter and Exhaust System (Gasoline Models)
Fuses — general information
Lamp replacement
Maintenance
Maintenance intervals
Service Intervals
Rules for performing work in the engine compartment
Checking the engine oil level
Changing engine oil and filter
Coolant replacement
Checking the air filter
Accumulator battery
Checking and adjusting the drive belts of mounted units
Checking the condition of the timing belt and balancing mechanism (G4JS and G6CU engines)
Checking the fluid level in the power steering hydraulic reservoir
Checking the brake fluid level
Checking the fluid level of the clutch release hydraulic drive (models with manual transmission)
Checking the oil level in the manual transmission and transfer case
Oil change in manual transmission and transfer case
Checking the condition and level of the working fluid in the automatic transmission
Replacing the working fluid in automatic transmission
Automatic transmission filter replacement
Checking the oil level in the gearbox housing
Checking the fluid level for glass washer
Cabin filter replacement
Refueling the air conditioning system
Additional checks
Checking and cleaning spark plugs (petrol engines)
Checking High Voltage Wires (G6CU Engine)
Checking the idle speed (petrol engines)
Checking the high idle speed when turning on the air conditioner (petrol engines)
Checking the ignition timing (petrol engines)
Compression check (petrol engines)
Fuel filter replacement (petrol engines)
Fuel filter replacement (diesel engines)
Removing water from the fuel filter (diesel engines)
Bleeding air from fuel lines (diesel engines)
Compression test (diesel engines)
Catalog numbers of original spare parts
Gasoline engines
Repair of G4JS engines
G4JS engine — general information
Checking hydraulic lifters
Timing belt — removal
Timing Belt — Check
Timing Belt — Installation
Replacing the cylinder head gasket — removal
Replacing the cylinder head gasket — installation
Complete engine
Camshafts
Rocker arms and hydraulic compressors
Cylinder head assembly — disassembly and inspection
Cylinder head assembly — repair and assembly
Piston and connecting rod — removal and disassembly, inspection
Repair, assembly and installation
Crankshaft, flywheel and torque converter drive plate — disassembly and inspection
Crankshaft, Flywheel, and Torque Converter Drive Plate — Assembly
Cylinder block
Troubleshooting by their symptoms
Engine mounts
Gearbox support
Repair of G6CU engines
Engine technical data table
G6CU engine — general information
Checking hydraulic lifters
Timing belt — removal
Timing Belt — Installation
Replacement of oil seals
Replacing the cylinder head gasket — removal
Replacing the cylinder head gasket — installation
Complete engine
Rocker arms and camshafts — removal and installation
Rocker arms and camshafts — check
Cylinder head and valves — removal and inspection
Cylinder head and valves — repair and installation
Piston and connecting rod — removal and disassembly, inspection
Piston pin replacement
Piston and connecting rod — assembly and installation
Crankshaft and torque converter drive plate — removal and inspection
Crankshaft and Torque Converter Drive Plate — Installation
Cylinder block
Troubleshooting by their symptoms
Oil pump housing and oil pan (G6CU engine) — installation
Cooling system
Cooling system — general information
Vehicle checks and adjustments
Thermostat — removal and installation
Coolant pump (G4JS engine)
Coolant pump (G6CU engine)
Hoses and pipes of the cooling system (G4JS engine)
Hoses and pipes of the cooling system (engine G6CU)
Radiator — removal and installation
Radiator electric fan
Lubrication system
Lubrication system — general information
Pressure reducing valve
Emergency oil pressure sensor
Oil pump housing and oil pan (G6CU engine) — removal and inspection
Oil pump housing, oil pan and balance shafts (G4JS engine) — removal and inspection
Balance Shaft Bearing Replacement
Oil pump housing, oil pan and balance shafts (G4JS engine) — installation
Intake and exhaust system
Air filter — removal and installation
Intake manifold (G4JS engine)
Intake manifold (G6CU engine)
Exhaust manifold (G4JS engine)
Exhaust manifold (G6CU engine)
Exhaust pipes and muffler
Troubleshooting by their symptoms
Emission control system — general information
Forced crankcase ventilation system
Evaporative Emission System
Fuel injection system
General rules for working with the electronic control system
Diagnostics of the fuel injection system — general information
Fuel Injection Diagnosis — Troubleshooting
General schemes of the fuel injection system
Diagnostics of the fuel injection system — recommendations for troubleshooting by codes
Checking the idle speed
Checking and adjusting the accelerator pedal cable (throttle side)
Checking the operation of the fuel pump
Fuel pressure check
Replacing the fuel pump assembly
Cleaning the throttle body (throttle valve area)
Checking and adjusting the throttle position sensor
Base idle speed adjustment
Checking the canister purge vacuum hose fitting
Mass air flow sensor
Location of components of the fuel injection system (MFI) of the G6CU engine
Intake air temperature sensor
Manifold absolute pressure sensor
Coolant temperature sensor
Throttle position sensor
Camshaft position sensor
Crankshaft position sensor
Oxygen sensor
Injectors — check
Idle speed control servo
Knock sensor
Ignition coils
Canister purge solenoid valve
Injection system main relay
Fuel pump and fuel pump relay
Sensor-switch for fluid pressure in the power steering system
Checking with an oscilloscope
Checks on the connector of the electronic engine control unit
Fuel manifold
Fuel tank
Accelerator pedal cable and accelerator pedal
Engine electrical equipment
Engine starting system — technical data table
Troubleshooting the launch system by their symptoms
Engine starting system — general information
Starter checks and adjustments
Starter — general information
Checking the starter relay
Charging system — technical data table
Troubleshooting the charging system by their symptoms
Charging system — general information
Charging System Maintenance Precautions
Checking the charging system
Generator — removal and installation
Generator — disassembly and assembly
Ignition system — technical data table
Troubleshooting the ignition system by their signs
Ignition system — general information
Ignition system — checks and adjustments
Ignition coils
Sensors (G6CU engine)
Generator — check
Checking the generator output voltage waveform on a motor tester (oscilloscope)
Diesel engines
Repair of D4CB engines
Engine technical data table
Diesel engine D4CB — general information
Checking hydraulic lifters
Drive chains — removal and inspection
Drive Chains — Lower Front Cover Oil Seal Replacement
Drive chains — installation
Lower rear cover and balancer shafts
Replacing the cylinder head gasket — removal
Replacing the cylinder head gasket — installation
Engine assembly — removal
Engine Assembly — Installation
Camshafts
Rocker arms and hydraulic lifters
Cylinder head and valves
Piston and connecting rod — removal and disassembly
Piston and connecting rod — check
Piston pin replacement
Piston and connecting rod — assembly and installation
Crankshaft, flywheel and torque converter drive plate — disassembly
Crankshaft, flywheel and torque converter drive plate — check
Crankshaft, Flywheel, and Torque Converter Drive Plate — Assembly
Cylinder block
Cooling system
General information about the cooling system
Vehicle checks
Thermostat — removal and installation
Fan and coolant pump
Radiator — removal and installation
Lubrication system
Lubrication system — general information
Checking valves
Oil pump and oil pan
Oil cooler — removal and inspection
Turbocharging, intake and exhaust
General Information and Precautions — D4CB (WGT) Engine
Air Filter — D4CB Engine (WGT)
Intake manifold — D4CB (WGT) engine
Exhaust manifold and turbocharger — D4CB (WGT) engine
Exhaust pipes and muffler — D4CB (WGT) engine
General Information and Precautions — D4CB (VGT) Engine
On-vehicle checks — D4CB (VGT) engine
Air Filter — D4CB Engine (VGT)
Intake manifold — D4CB (VGT) engine
Exhaust manifold and turbocharger (D4CB (VGT) engine) — removal and installation
Exhaust manifold and turbocharger (D4CB (VGT) engine) — check
Exhaust pipes and muffler — D4CB (VGT) engine
Fuel system
General information about the fuel system
Nozzles — removal
Nozzle replacement
Nozzles — installation
High pressure fuel pump
Fuel accumulator
Fuel filter
WGT control system
General rules for working with the control system
Diagnostics of the fuel injection system — general information
Features of checking the fuel injection system
Recommendations for troubleshooting by codes
How the system works — general information
Mass air flow sensor and intake air temperature sensor
Coolant temperature sensor
Accelerator pedal position sensor
Camshaft position sensor
Crankshaft position sensor
Fuel pressure sensor
Fuel pressure control
Nozzles — general information
Exhaust gas recirculation solenoid valve
Injection system main relay
Low pressure fuel pump
Ground circuit of the electronic engine control unit
Checks on the connector of the electronic engine control unit
VGT control system
General rules for working with the control system
Diagnostics of the fuel injection system
How the system works — general information
Mass Air Flow Sensor and Intake Air Temperature Sensor #1
Boost pressure sensor and charge air temperature sensor
Coolant temperature sensor
Accelerator pedal position sensor
Camshaft position sensor
Crankshaft position sensor
Oxygen sensor
Fuel pressure sensor
Fuel pressure control
Fuel temperature sensor
Fuel pressure control valve
Nozzles — general information
Electromagnetic valve of the blade position change system
Throttle control solenoid valve
Exhaust gas recirculation solenoid valve
Injection system main relay
Low pressure fuel pump
Ground circuit of the electronic engine control unit
Checks on the connector of the electronic engine control unit
Engine electrical equipment
Engine start system — troubleshooting by their symptoms
Engine starting system — general information
Starter checks and adjustments
Starter — general information
Starting aid system
Glow plugs
Charging system — troubleshooting by symptoms
Charging system — general information
Charging System Maintenance Precautions
Checking the charging system
Generator — removal
Dismantling the generator and vacuum pump
Checking generator parts
Generator Assembly
Generator installation
Examples of deviations from the normal waveform of the generator signal
Checking the generator output voltage waveform on a motor tester (oscilloscope)
Transmission
Clutch
Checking the clutch fluid level
Bleeding the clutch release drive
Clutch pedal
Clutch master cylinder
Clutch release slave cylinder
Clutch — removal, inspection and installation
Mechanical gearbox
Vehicle checks
Manual transmission assembly
Gearshift mechanism manual transmission
Automatic gearbox 30-40 LEi
General description of the gearbox
General information about the gearbox
Preliminary checks
Automatic transmission diagnostics
Checking mechanical transmission systems
Gearbox control mechanism
Gearbox assembly — removal and installation
Front gearbox — removal and installation
Automatic gearbox A5SR1/2
Checking the level and condition of the working fluid in the automatic transmission
Replacing the filter and automatic transmission fluid
Checkpoint diagnostics
Checking the mechanical systems of automatic transmission
Checking automatic transmission components
Gearbox assembly
Transfer case
Transfer case description TOD
Operating modes of the TOD system
Transfer case TOD checks on the car
Transfer case TOD assy
Transfer case description (EST)
EST system operating modes
EST Transfer Case Checks on Vehicle
Troubleshooting Transfer Case EST
Transfer case EST assy
Cardan and drive shafts
Cardan shafts — check on the car
Cardan shafts — removal and inspection
Cardan shafts — installation
Front gear — disassembly and assembly
Rear gearbox — removal and installation
Limited slip differential
Front wheel hub and steering knuckle
Left and right drive shafts
Intermediate drive shaft
Half shafts — general information
Chassis
Car suspension
Troubleshooting by their symptoms
Checking and adjusting the angles of the front wheels
Rack of a forward suspension bracket assy
Lower arm front suspension
Upper arm front suspension
Stabilizer bar of the front suspension
Rear shock absorber and spring
Upper arm rear suspension
Lower arm rear suspension
Stabilizer bar of the rear suspension
Panhard rod
Steering
Vehicle checks
Steering column and steering shaft
Steering gear — removal and inspection
Steering gear — assembly and installation
Power steering hydraulic hoses and lines
Power steering pump — removal and inspection
Power steering pump — assembly and installation
Brake system
Troubleshooting by their symptoms
Vehicle checks
Vacuum brake booster
Brake system mains
Brake pedal
Master brake cylinder
Front disc brake mechanism
Rear disc brake mechanism
Parking brake
Anti-lock braking system (ABS) — general information
Some phenomena during the operation of the ABS system
Checking the ABS indicator
Reading trouble codes with a tester
Troubleshooting Procedures for Codes
Checking the operation of the ABS system
Pressure modulator
Wheel speed sensor
Constant Speed System — Symptom Troubleshooting
Cruise control system — general information
Electronic control unit for the constant cruise control system — removal and installation
Checking the terminals of the electronic control unit for maintaining a constant speed
Body
Exterior
Search for body faults by their signs
Hood — general information
Front side door
Rear side door
Backdoor
Roof rack
Car sunroof
Side rearview mirror
Front bumper
Rear bumper
Interior
Dashboard
Interior trim
Roof finish
Windshield
Rear door glass
Front seat
Backseat
Removal and installation of a seat belt of a forward seat
Removal and installation of seat belts of a back seat
Heating and air conditioning
Safety measures and features of maintenance and repair
Troubleshooting
Connecting the measuring manifold
Pumping out refrigerant from the air conditioning system
Vacuum system
Preparing the refrigerant bottle for charging the system
Charging the air conditioning system with refrigerant (in gaseous state)
Charging the air conditioning system with refrigerant (in liquid state)
Checking the efficiency of the air conditioner
Procedure for returning compressor oil to the compressor
Checking the amount and adding compressor oil to the system
Locating refrigerant leaks
Checking the system with a measuring manifold
Compressor — general information
Condenser fan, motor relay and receiver dryer
Air conditioning with manual control
Air conditioning with automatic control
Heater — general information
Electric heater fan
Auxiliary heater (models with D4CB engine)
Electrical equipment
Equipment and devices
Troubleshooting by their symptoms
Audio system — general information
Steering column combination switch
Sound signal
Central Locking Signal Delay Control and Lighting Warning Control System (ETACS)
Indicators and pointers
Central locking
Side rear-view mirrors with electric drive
Power windows with electric drive
Rear door glass defroster
Windshield wiper and washer
Rear window cleaner and washer
Front seat heaters
Electric sunroof
Lighting system
Daytime Lighting System (DRL)
Headlights corrector
Immobilizer — general information
Relay blocks, fuses and fuse links
Security systems
General information about the passive safety system (SRS)
Operation and Maintenance Safety Precautions
Troubleshooting the passive safety system
Driver Airbag Module and SRS Coiled Wire
Passenger Airbag Module
Seat belt with pretensioner
Electrical circuits
Explanations for electrical equipment diagrams
Power distribution (G6CU engine, from 2002)
Earth points (G6CU engine, since 2002)
Engine starting and charging systems (G6CU, since 2002)
Engine management system (G6CU, since 2002)
Electric fan control system (engine G6CU, since 2002)
Automatic transmission control system (4А/Т) (engine G6CU, since 2002)
EST all-wheel drive system (G6CU engine, since 2002)
TOD all-wheel drive system (ATT) (G6CU engine, since 2002)
Indicators on the instrument cluster and a block of additional indicators (G6CU, from 2002)
Windshield wiper and washer (G6CU engine, since 2002)
Rear door glass cleaner and washer (G6CU engine, from 2002)
Headlights (without automatic headlights) (G6CU, from 2002)
Headlights (with automatic headlights) (G6CU, from 2002)
Front dimensions. taillights, license plate lights (G6CU, from 2002)
Fog lights and trailer light (G6CU, from 2002)
Daylight Outdoor Lighting (DRL) (G6CU, from 2002)
Direction indicators and alarms (G6CU, from 2002)
Horn, brake lights, reversing lights and Home Link remote control
Manual heater and air conditioner (G6CU, from 2002)
Automatic heater and air conditioner (G6CU, from 2002)
ETACS system, ignition key sensor, interior light...
Dashboard lights and glove box lights
Audio system (models without audio system amplifier) (G6CU, since 2002)
Audio system (models with audio system amplifier) (G6CU, since 2002)
Steering wheel remote control switches (G6CU, from 2002)
Power windows (G6CU, from 2002)
Central locking (G6CU, since 2002)
Power side mirrors (G6CU, from 2002)
Power sunroof (G6CU, from 2002)
Electric power steering (EPS) (G6CU, since 2002)
Anti-lock braking system (ABS) (G6CU, from 2002)
Front seat heaters (G6CU, from 2002)
Power adjustment and driver's seat heater (G6CU, from 2002)
Cruise control system (G6CU, since 2002)
Supplemental Restraint System (SRS) (G6CU, since 2002)
Windshield and tailgate glass heaters (G6CU, from 2002)
Cigarette lighter, accessory socket and clock
Immobilizer system (G6CU, since 2002)
Diagnostic connector and universal service connector (G6CU, since 2002)
Connecting and terminating connectors
Automatic transmission control system (5A/T) (engine G6CB, since 2005)
EST all-wheel drive system (G6CB engine, since 2005)
TOD all-wheel drive system (ATT) (G6CB engine, since 2005)
Power distribution (models with G4JS engine)
Power distribution (models with D4CB engine)
Grounding points
Engine starting and charging systems (G4JS engine)
Engine starting and charging systems (D4CB engine)
Engine management system (models with G4JS engine)
Engine management system (models with D4CB engine)
Electric fan control system (D4CB engine)
Fuel line heater (D4CB engine)
Automatic transmission control system (D4CB and G4JS engines)
Rear fog lights, headlight washer (D4CB and G4JS engines)
Manual heater and air conditioning (D4CB and G4JS engines)
Automatic heater and air conditioner (D4CB and G4JS engines)
Auxiliary heater (models with D4CB engine)
Immobilizer system (models with D4CB engine)
Engine management system (models with D4CB (VGT) engine)
Location of vehicle electrical wiring connectors
Location of grounding points for electrical wiring
Sportage 1 (1993-2005)
User manual
Introduction to the guide
A few words about this guide
Annotation for KIA Sportage cars
Identification numbers and information labels
Purchase of spare parts
Jacking / hanging the car, changing the wheel
Towing a car
Starting the engine from an auxiliary power source
Vehicle troubleshooting
Specifications of the car Kia Sportage
Governing bodies
Car keys
Opening and closing doors
Opening and closing the hood
Fuel tank filler neck
Removable Top (Cabriolet Models)
Single lock / anti-theft alarm
Elements of security systems
Seat belts
Transportation of children
Seat and headrest adjustment
Supplemental Security System (SRS)
Danger of carbon monoxide poisoning
Instrument panel and center console
Instrument cluster, meters, control lamps and indicator lights
Controls and interior equipment
Ventilation, heating and air conditioning systems
Operating techniques
Running in the car for the first 1500 km
Starting the engine and driving
Features of operation of cars with a manual gearbox (RKPP)
Features of the operation of vehicles with automatic transmission (AT)
Using the transfer case
Vehicle braking
Features of driving a car with power steering (GUR)
Features of the operation of vehicles with a catalytic converter
Features of off-road driving
Economic driving tips
Towing a car trailer
Jacking up and changing a wheel
Maintenance and care
Maintenance Specifications
General maintenance information
General information about settings and adjustments
Schedule of ongoing maintenance
Checking the level of working fluids
Checking the condition of the tires and their inflation pressure, rotating the wheels
Changing the engine oil and oil filter
Replacement of transmission oil manual transmission
Replacing the lubricants of the transfer case and differentials
Lubrication of locks and hinges
Checking the condition of the anthers of the drive shafts
Lubrication of universal joints of cardan shafts
Checking the components of the brake system
Checking the functioning of the cooling system and frost resistance of the coolant, changing the fluid
Replacing the air cleaner element
Replacing spark plugs
Replacing glow plugs
Checking the condition and tension of the accessory drive belts
Check of a condition and reliability of fastening of components of the chassis, a suspension bracket and a steering drive
Check of a condition of components of system of release of the fulfilled gases
Checking the condition and replacing the engine compartment hoses, localizing leaks
Checking the power system, replacing the fuel filter
Idle speed check
Changing the transmission fluid in an automatic box (ATF)
Check of serviceability of functioning of the valve PCV (petrol models)
Check of a condition of VV of an electrical wiring (petrol models)
Checking the condition and replacing the timing belt
Checking the air conditioning system
Checking the condition and replacing the wiper blades
Battery check, care and charging
Power unit
Petrol engines
Gasoline Engine Specifications
Compression pressure check, cylinder condition assessment
Checking the engine with a vacuum gauge
Accessory drive belts
Lubrication system — general information, checking engine oil pressure
Removal and installation of the engine
Removal and installation of timing drive components
Removal and installation of the inlet pipeline and a final collector
Servicing the cylinder head and timing components
Disassembly and assembly of the cylinder block, maintenance of components
Removal and installation of the oil pan
Removal, installation and maintenance of the oil pump
Removal and installation of the flywheel / drive plate
Replacing the crankshaft seals
Diesel engines
Diesel engine specifications
Lubrication system — general information
Removal and installation of the engine
Removal and installation of timing drive components
Checking and adjusting valve clearances
Removal and installation of the inlet pipeline and a final collector
Servicing the cylinder head and timing components
Disassembly and assembly of the cylinder block, maintenance of components
Removal and installation of the oil pan
Removal, installation and maintenance of the oil pump
Removal and installation of the oil cooler
Removal and installation of oil sprayers
Replacing the crankshaft seals
Cooling system
Cooling system specification
General information about the engine cooling system
Coolant — general information
Coolant Replacement — General Notes
Leak test, replacement of cooling system hoses
Thermostat check
Check of serviceability of functioning of coupling of the coupling of the fan of the cooling system
Flushing the cooling system path
Removal and installation of the thermostat
Removal, condition check and installation of a radiator of system of cooling, replacement of radiator hoses
Removal and installation of a broad tank
Removal and installation of a bypass branch pipe of a cooling path of the petrol engine
Replacing the cooling fan drive bearing
Removal, installation and maintenance of the water pump
Heating and air conditioning
Specification of the heating, ventilation and air conditioning system
General information and security measures
Diagnostics of malfunctions, check of components of the air conditioning system
Removing and installing blower/evaporator assembly, component service
Removal and installation of the heater assembly, maintenance of components
Removal and installation of communication lines of the refrigeration path of the A/C system
Removal, check and installation of the K/V compressor
Removal, check and installation of the fan of the K/V condenser
Removal, check and installation of the K/V condenser
Removal, check and installation of a receiver dryer
Power system (gasoline)
Specification of the power supply and motor control system
Safety measures and general rules adopted when servicing components of the fuel paths of internal combustion engines
General information on the power supply system of gasoline engines
Checking and adjusting the idle speed / ignition timing / CO concentration
Relieving pressure in the fuel system of a gasoline engine, filling the fuel path
Power system checks
Removal and installation of components of an inlet air path
Removing and installing the gas pedal, adjusting the throttle cable
Removal and installation of the fuel tank
Removal and installation of the fuel pump
Removal and installation of the gauge of a stock of fuel
Removal and installation of the check valve
Removal and installation of the supply and return lines of the fuel path
Removal and installation of a jellied mouth of a fuel tank and a separator of fuel evaporations
Removal and installation of the fuel pressure regulator
Removal and installation of the fuel distribution line
Removal and installation of fuel injectors
Fuel system (diesel)
Specification of the power supply and motor control system
General information on the power supply system of diesel engines
Power system checks
Idle speed adjustment
Adjusting the installation of the valve timing (injection timing)
Removal and installation of a turbocharger
Removing and installing the gas pedal, adjusting the gas cable
Removal and installation of injection pump
Removal and installation of nozzles
Engine management systems
General information about the engine management system
ECM — condition check and replacement
On-board self-diagnosis (OBD) system — general information
Self-diagnostic system for diesel models
Using an oscilloscope to monitor the performance of a control system
Check of serviceability of functioning of components of systems of management of the engine / decrease in toxicity of the fulfilled gases
General information about the exhaust system
Check of a condition of components of system of release of the fulfilled gases
Removal and installation of components of system of release of the fulfilled gases
Ignition system
Engine Electrical System Specifications
Gasoline engine ignition system
Ignition control system checks
Checking the ignition timing
Checking ignition coils
Checking the knock sensor
Replacing ignition coils
Spark plugs — general information
Removal and installation of the camshaft position sensor (CMP)
Removal and installation of the crankshaft position sensor (CKP)
Removal and installation of the knock sensor (KS)
Diesel engine cold start assist system
Checking glow plugs
Checking the glow plug relay
Starting and charging system
General information about the charge and start system
Battery — general information, maintenance recommendations
Charging system — general information and safety measures
Charge system checks
Removal and installation of the generator
Engine starting system — general information and safety measures
Removal and installation of a starter
Checking and replacing the sensor-switch opening the starter circuit (CPP) on models with manual transmission
Transmission
Clutch
General information about the clutch
Checking and adjusting the hydraulic fluid level
Checking and adjusting the clutch pedal
Removal and installation of the clutch pedal
Removal, maintenance and installation of the clutch release master cylinder
Removal, maintenance and installation of the slave cylinder of the clutch release actuator
Removal, condition check and installation of coupling components
Mechanical gearbox
Manual Transmission Specifications
General information about the manual transmission
Removal and installation of the manual transmission shift lever
Removal and installation of manual transmission
Automatic gearbox
Automatic transmission specifications
General information about automatic transmission
Troubleshooting — general information
Reading DTCs, clearing processor memory
Checks and adjustments of AT control system components
Checks and adjustments of the mechanical-hydraulic part
Checking and adjusting the drive cable AT
Removal and installation of the selector lever AT
Removal and installation of an automatic transmission
Transfer case
General information about the transfer case
Removal and installation of the lever of switching of the modes of a distributing box
Removal and installation of assembly of a drive of a speedometer
Replacing the output shaft seals
Removal and installation of the transfer case
Drive shafts and axles
Drive Shaft and Axle Specifications
General information about drive shafts, axles and transmission
Cardan shaft device
Checking the condition of the cardan without removing it from the car
Removal, maintenance and installation of cardan shafts
General information about the front and rear axles
Non-removal components inspection and maintenance procedures for wheel drive components
Replacing differential seals
Removal, maintenance and installation of components of the front and rear axle assemblies
Chassis
Brake system
Brake Specifications
General information about the brake system and safety measures
Checking and adjusting the foot brake pedal
Checking the parking brake lever
Check of serviceability of functioning of the vacuum amplifier of brakes
Checking the differential pressure relief valve (models without ABS and EBD)
Removing and installing the foot brake pedal
Removal, service and installation of the main brake cylinder
Removal and installation of assembly of the vacuum amplifier of brakes
Assessment of the degree of wear, replacement of the pads of the disc brake mechanisms of the front wheels
Dismantling the brake mechanism of the front wheel, assessing the condition of the disc
Removal and installation of flexible brake hoses of the hydraulic path of the brake mechanisms of the front wheels
Servicing rear wheel drum brakes
Removing and installing the parking brake lever, adjusting the drive cable
Bleeding the brakes
Read ABS/EBD trouble codes, clear processor memory
Removal and installation of hydraulic and electronic control units ABS / EBD
Removal, check installation of ABS wheel sensors
Replacing front wheel ABS sensor rotors
Front suspension
General information about suspension and steering
Assessing the condition of suspension and steering components
General information about the front suspension
Removal and installation of front axle assembly components
Removal, check of a condition of components and installation of the anti-roll bar
Removal, maintenance and installation of rack assemblies
Removal, maintenance and installation of the upper suspension arms
Removal, maintenance and installation of the lower suspension arms
Vehicle wheel alignment — general information
Checking and adjusting the angles of the front wheels
Suspension and steering specifications
Rear suspension
General information about the rear suspension
Removal and installation of rear axle assembly components
Removal, inspection and installation of shock absorbers and coil springs
Removal, maintenance and installation of trailing arms
Removal, maintenance and installation of the torque rod
Steering
General steering information
Removal of air from the working path of the power steering system
Steering pump head check
Removal, check and installation of a steering wheel and a steering column
Removal and installation of tips of steering draughts
Removal and installation of components of a steering drive
Removal and installation of the steering pump
Body
Exterior
Specifications of the body and its elements
General information about the body
Removal, installation and adjustment of components of devices of cleaning and washing of a windshield
Removal, installation and adjustment of components of devices of cleaning and washing of back glass
Removal and installation of a lattice of a fairing
Removal and installation and adjustment of the hood
Removal and installation of bumpers
Removal and installation of door rear-view mirrors
Removal and installation of a folding arm of fastening of a spare wheel
Body glazing — general information
Dismantling, removal, installation and adjustment of doors
The design of the door window drive
Door lock drive design
Control body dimensions
Interior
Instrument panel — general information, removal and installation of components
Removal and installation of the center console
Seats — general information, condition check, removal and installation of components
The design and installation details of the components of the seat belts, the removal of the activated emergency tensioners
Layout and installation details of trim panels
Electrical equipment
Equipment and devices
Onboard Electrical Specifications
General information and precautions
Search for the causes of electrical equipment failures
Fuses — general information
Circuit breakers — general information
Relay — general information and function check
Fuse / relay mounting blocks — removing, installing, replacing fuses
Timer and Signal System (ETWIS) — Removing and Installing the Control Module
Check of serviceability of functioning of the switch of ignition
Check of serviceability of functioning of understeering switches
Check of serviceability of functioning of operating switches and electromotors of a drive of window regulators
Check of serviceability of the operating switch and electromotors of adjustment of rear-view mirrors
Cabin lamps — replacement of lamps, check of serviceability of functioning
Replacement of lamps and check of serviceability of functioning of external luminaires
Removal, check of serviceability of functioning and installation of the breaker of indexes of turns / alarm system
Removal, installation and adjustment of block headlights
Airbags — General Information and Precautions
Disabling SRS
Reading DTC fault codes
Removal and installation of the driver's airbag module
Removal, installation and adjustment of a contact cable drum of the driver's airbag module
Removal and installation of the diagnostic module of pillows of safety (ADU)
Electrical circuits
Explanations for electrical diagrams
Power distribution wiring diagram
Ground distribution wiring diagram
Wiring diagram of the engine management system
Starting system wiring diagram
Charging system wiring diagram
On-board computer wiring diagram
Computer data line wiring diagram
Wiring diagram of the instrument cluster
Wiring diagram of automatic transmission (AT)
Switching blocking circuit AT
Wiring diagram anti-lock brake system (ABS)
Tempostat wiring diagram
Wiring diagram of the condenser fan A/C
Wiring diagram of the heating system
Wiring diagram of the air conditioning system (K / V)
Wiring diagram for outdoor lighting (station wagon)
Wiring diagram for outdoor lighting (convertible)
Headlight wiring diagram
Wiring diagram for reversing lights
Wiring diagram for instrument lighting
Klaxon wiring diagram
Wiring diagram for interior lighting when opening doors
Wiring diagram for windshield wipers/washers
Rear window wiper / washer wiring diagram
Electrical wiring diagram for door mirrors
Wiring diagram for heated rear window
Supplemental Security System (SRS) Wiring Diagram
Warning system wiring diagram
Power window wiring diagram (station wagon)
Power window wiring diagram (convertible)
Radio wiring diagram
Wiring diagram of a single lock
Wiring diagram of the anti-theft system
Spectra (2000-2009)
General information
Vehicle device
General information about the car
Passport data of the car
Car keys
Dashboard
Instrument cluster
Heating (air conditioning) and interior ventilation
Car door locks
Electric windows
Seat belts on the front seats
Seat belts on the rear seats
Airbags
Installing a child seat
Front seat adjustment
Folding the rear seatback
Steering wheel adjustment
Rear view mirrors
Interior lighting
Sun visors
Opening and closing the hood
Trunk lid
Transmission control lever
Vehicle operation
Safety regulations
Operating recommendations
Recommendations for traffic safety
Tools and spare parts for everyday use
Going on a long journey
Vehicle break-in
Vehicle operation during the warranty period
Preparing the car for departure
Refueling a car with gasoline
Using a jack
Towing a car
How to prepare your car for winter
Recommendations for starting the engine in severe frost
What is useful to buy for the winter
Useful winter tips
Faults en route
The engine will not start
Faults in the starting system
Checking the engine ignition system
Checking the engine power system
Fuel Injection System Malfunctions
Idling has disappeared
Interruptions in the engine
Diagnostics of the engine condition by the appearance of spark plugs
The car is jerking
Jerk at the moment of the beginning of the movement
Jerks during acceleration
Jerks in steady motion
The car accelerates badly
Engine stalled while driving
Oil pressure dropped
Checking the lubrication system
Engine overheating
Checking the cooling system
The battery does not charge
Checking the electrical equipment of the charging system
Starting the engine from external current sources
Electrical faults
There were extraneous knocks in the engine
Extraneous knocks in the suspension and transmission
Possible knocks (noises) of the transmission, their causes and solutions
Vibration and bumps in the steering wheel
Possible causes of vibrations and shocks on the steering wheel and how to eliminate them
Problems with the brakes
Bleeding the brake system
Checking the brake system
Wheel puncture
Wheel replacement
Daily care
Wheel check
Checking the level and topping up the coolant
Checking the level and adding oil to the lubrication system
Checking the level and topping up the brake fluid in the reservoir of the master brake cylinder and the master cylinder of the clutch release drive
Checking the level and topping up the oil in the manual transmission and the working fluid in the automatic transmission
Checking the level and topping up the working fluid in the power steering reservoir
Checking the level and adding fluid to the washer reservoir
Car body wash
Polishing paintwork
Body sealing
Engine wash
Car wash
Caring for trim panels made of polymer materials
Upholstery and carpet care
First maintenance
Vehicle maintenance schedule
Changing engine oil and oil filter
Cleaning the crankcase ventilation system
Adjusting the belt tension of the gas distribution mechanism drive
Replacing the air filter element
Checking the technical condition of the front suspension parts on the car
Checking the technical condition of the rear suspension parts on the car
Inspection and testing of the steering on the car
Checking the free play (backlash) of the steering wheel
Checking and adjusting the tension of the drive belt of the air conditioning compressor and power steering pump
Checking the tightness of the hydraulic drive of the brakes
Checking and adjusting the position of the brake pedal
Checking the operation of the vacuum brake booster
Checking the degree of wear of the brake pads
Checking the parking brake
Checking the effectiveness of the brake system
Battery care and testing
Checking and adjusting the tension of the alternator and water pump drive belt
Replacing the cabin filter of the heating and air conditioning system
Body armature lubrication
A trip to the service station (SRT)
Recommendations for preparing for technical inspection
List of malfunctions and conditions under which the operation of vehicles is prohibited
Second maintenance
Coolant replacement
Fuel filter replacement
Throttle cable adjustment
Clutch Release Drive Adjustment
Replacing the working fluid in the hydraulic clutch release
Changing the oil in the gearbox
Checking and adjusting wheel alignment
Brake Fluid Replacement
Parking brake actuator adjustment
Headlight adjustment
Replacement and maintenance of spark plugs
Cleaning body drain holes
Technical information
Tightening torques for threaded connections
Fuels and lubricants and operating fluids
Lamps used on the car
Basic data for regulation and control
Purchase of spare parts
Engine oil selection
Selection of greases
Coolant selection
Brake Fluid Selection
Fuel fine filter
Engine Lubrication System Oil Filter
Interchangeability of spark plugs
Power unit
Engine repair
Engine design features
Possible engine malfunctions, their causes and remedies
Helpful Troubleshooting Tips
Cylinder compression check
Removal and installation of a decorative casing of the engine
Removal and installation of engine mudguards
Replacing the suspension bearings of the power unit
Replacing the protective bar
Setting the piston of the first cylinder to the TDC position of the compression stroke
Replacement of the timing belt
Replacing the tension and support rollers of the timing belt
Removal, troubleshooting and installation of the flywheel
Replacing the cylinder head cover gasket
Replacing the engine intake manifold gasket
Replacing the cylinder head gasket
Replacing the engine oil sump seal
Engine exhaust manifold gasket replacement
Camshaft oil seal replacement
Replacement of valve stem seals
Replacing the engine crankshaft oil seals
Removal, troubleshooting and installation of engine camshafts
Replacement of engine hydraulic compensators
Possible malfunctions of hydraulic lifters, their causes and solutions
Dismantling, repair and assembly of the engine cylinder head
Lapping of valves
Removal and installation of the engine
Cooling and lubrication system
Removal, troubleshooting and installation of the oil pump
Features of the design of the cooling system
Possible malfunctions of the cooling system, their causes and solutions
Removal and installation of radiator electric fans
Replacing the cooling system radiator
Water pump replacement
Thermostat replacement
Removal and installation of a broad tank
Exhaust system
Exhaust system design features
Replacement of pillows of a suspension bracket of system of release of the fulfilled gases
Removal and installation of a final collector
Replacing the catalytic converter
Replacing the additional muffler
Intermediate pipe replacement
Replacing the main muffler
Removal and installation of thermal screens and thermal casings
Fuel system
Features of the design of the power system
Checking fuel pressure in the power system
Reducing the pressure in the power system
Removal and installation of the air filter
Fuel pump replacement
Replacing the fuel tank and its filler pipe
Removal and installation of the throttle assembly
Replacement of the regulator of idling
Removing, installing and checking injectors and removing the fuel rail
Checking and replacing the fuel pressure regulator
Throttle Cable Replacement
Replacement of an adsorber of system of catching of vapors of fuel
Removing and installing the adsorber purge solenoid valve
Transmission
Clutch
Clutch Design Features
Possible clutch malfunctions, their causes and solutions
Removal and installation of clutch
Removing and installing the fork and clutch release bearing
Replacing the clutch release master cylinder
Replacing the working cylinder of the hydraulic clutch release
Replacement of a hose and pipelines of a hydrodrive of deenergizing of coupling
Bleeding the hydraulic clutch release
Car gearbox
Features of the design of the gearbox
Possible malfunctions of a manual transmission, their causes and solutions
Replacing gearbox drive seals
Removal and installation of a transmission
Replacing the transmission control rods
Front wheel drives
Features of the design of the front wheel drives
Possible malfunctions of the front wheel drives, their causes and solutions
Removal and installation of front wheel drives
Replacement of constant velocity joints
Chassis
Front suspension
Design features of the front suspension
Possible malfunctions of the front suspension, their causes and solutions
Removal and installation of a telescopic rack of a forward suspension bracket
Repair of telescopic front suspension strut
Replacing the upper support of the telescopic front suspension strut
Removal and installation of the front suspension arm
Ball joint replacement
Replacement of rubber-metal hinges (silent blocks) of the front suspension arm
Replacing parts of the front suspension anti-roll bar
Replacing the front hub bearing
Removal and installation of a cross-beam of a forward suspension bracket
Rear suspension
Rear suspension design features
Possible malfunctions of the rear suspension, their causes and solutions
Removal and installation of a telescopic rack of a back suspension bracket
Repair of telescopic rear suspension strut
Replacing the upper support of the rear telescopic strut
Removal, installation of the trailing arm and its repair
Removal, installation of transverse levers and their repair
Replacing parts of the rear suspension anti-roll bar
Rear hub replacement
Replacing wheel studs
Steering
Steering design features
Possible malfunctions of a steering with the hydraulic booster, their reasons and ways of elimination
Removal and installation of a steering wheel
Replacement of steering shafts
Replacing the outer tie rod end
Replacing the working fluid and pumping the power steering system
Replacement of a belt of a drive of the pump of the hydraulic booster of a steering and the conditioner compressor
Power steering pump replacement
Steering gear replacement
Replacing the power steering reservoir
Brake system
Design features of the brake system
Possible malfunctions of the brake system, their causes and remedies
Bleeding the hydraulic drive of the brake system
Replacing the reservoir of the main brake cylinder
Replacing the master brake cylinder
Vacuum brake booster
Replacing the vacuum booster
Replacement of hoses and tubes of the hydraulic drive of the brakes
Replacement of brake hoses
Replacement of brake pipes
Replacing the brake pads of the brake mechanisms of the front wheels
Replacing the front brake caliper
Brake disc replacement
Replacing the brake pads of the brake mechanism of the rear wheel
Brake drum replacement
Replacing the working cylinder of the brake mechanisms of the rear wheels
Replacing the parking brake cables
Parking brake lever replacement
Body
Exterior
Body design features
Possible body malfunctions, their causes and solutions
Removal and installation of the front bumper and its disassembly
Removal and installation of the rear bumper, its amplifier and brackets for their fastening
Removal and installation of a mudguard and a liner of a forward wheel
Removal and installation of a mudguard of a back wheel
Removal and installation of a forward wing
Removal and installation of a cowl
Replacing the fuel manhole cover
Replacement of the lock and drive of the lock of a cover of the hatch of a fuel tank
Removal and installation of an external mirror
Anti-corrosion body protection
Preparation and anti-corrosion treatment of body cavities
Interior
Removal and installation of a back facing of a luggage carrier
Removal and installation of lateral facings of a luggage carrier
Removal and installation of a forward seat
Removal and installation of a back seat
Removal and installation of the top fastenings of child seats
Removal and installation of an internal mirror
Removal and installation of a ware box
Removal and installation of the top facing of the panel of devices
Removal and installation of the left bottom facing of the panel of devices
Removal and installation of lateral facings of the console of the panel of devices
Removal and installation of the right lower facing of the panel of devices
Removal and installation of the instrument panel
Features of the heater and air conditioner
Removal and installation of the block of management of system of heating and air-conditioning
Checking the air conditioning system on a car
Removal and installation of facings of thresholds of doors
Removal and installation of facings of racks of a body
Handrail Replacement
Removal and installation of casings of a steering column
Replacing sun visors
Removal and installation of floor tunnel lining
Doors and windows
Removal and installation of an upholstery of a forward door
Front door glass replacement
Replacing the outer handle of the front door lock
Replacing the front door lock
Removal and installation of a forward door
Replacing the front door opening limiter
Removal and installation of an upholstery of a back door
Rear door glass replacement
Rear Door Exterior Handle Replacement
Replacing the rear door lock
Removal and installation of a back door
Replacing the tailgate opening limiter
Trunk Lid Torsion Replacement
Replacing the upper part of the trunk lid lock
Replacing the lock drive of the trunk lid and the lower part of the lock
Replacement of the trunk lock handle and fuel tank hatch cover
Windshield replacement
Airbags
Design features of airbags
Removal and installation of the driver's airbag
Removal and installation of a pillow of safety of the forward passenger
Replacing the front seat belt
Replacing the rear seat belt
Removal and installation of the electronic control unit of the additional passive safety system (SRS)
Electrical equipment
Equipment and devices
Features of the design of electrical equipment
Diagnostics of malfunctions of onboard electrical equipment
Location of fuses and relays
Replacing relays, fuses and fuses
Removal and installation of mounting blocks
Replacing the windshield wiper blades
Replacing the windshield wiper gearmotor
Removal and installation of a drive of a screen wiper
Removal and installation of a washer of a windscreen
Removal and installation of the electric motor of the radiator fan of the engine cooling system
Replacement of additional resistance
Removal and installation of the electric motor of the fan of a heater
Heated rear window
Removal and installation of the cigarette lighter cartridge
Possible malfunctions of the instrument cluster, their causes and remedies
Removal and installation of a combination of devices
Replacing the control unit for exterior rear-view mirrors and the headlight electrocorrector regulator
Replacing Instrument Panel Switches
Removing and installing the watch
Removal and installation of the ETWIS unit
Removing and installing speakers of the acoustic system
Removing and installing the antenna
Replacing the oil pressure warning light sensor
Replacement of the gauge of the gauge of level of fuel and the gauge of a control lamp of a reserve rest of fuel
Reversing light switch replacement
Replacement and adjustment of the brake light switch
Replacing the Parking Brake Warning Light Switch
Replacement of switches of a plafond of illumination of salon
Anti-theft engine start blocking system
Power devices
Battery design features
Possible battery malfunctions, their causes and solutions
Removing and installing the battery
Charging the battery
Generator design features
Possible malfunctions of the generator, their causes and remedies
Replacing the alternator and water pump drive belt
Removal and installation of the generator
Generator repair
Starter design features
Possible starter malfunctions, their causes and remedies
Removal and installation of a starter
Starter repair
Engine management
Design features of the ignition switch
Checking and replacing high-voltage wires of spark plugs
Removal and installation of ignition coils
Features of the design of the engine management system
Removal and installation of the electronic engine control unit
Replacing the sensors of the engine management system
Headlights and lighting
Design features of car lighting
Replacing lamps in lighting devices
Headlight Replacement
Replacing the electric headlight corrector
Replacing the front fog lamp
Rear light replacement
Replacing the rear fog lamp
Replacement of an additional brake light
Replacement of a lateral lantern of the index of turn
Replacing the license plate light
Replacing the front dome light
Replacing the central dome light
Replacing the trunk light
Replacing paddle shifters
Removal and installation of a sound signal
Replacing the ashtray lamp
Replacement of control lamps and lamps of illumination of a combination of devices
Replacement of lamps of illumination of switches of the panel of devices
Electrical circuits
Diagram 1. Headlight connections
Scheme 2. Headlamp and front fog lamp connections
Scheme 3. Connections of the control system of the electric fans of the radiator of the cooling system and the condenser of the air conditioning system
Scheme 4. Connections of the ETWIS system and interior lighting lamps
Diagram 5. Rear light connections
Diagram 6. DRL system connections
Scheme 7. Connections of the electrocorrector of headlights and rear fog lights
Diagram 8. Turn signal and alarm connections
Diagram 9. Connections for horn, brake light and reversing light
Diagram 10. Diagnostic shoe connections (vehicles equipped with a manual transmission)
Diagram 11. Connections of diagnostic pads (cars equipped with an automatic transmission)
Diagram 12. Starting system and generator set
Scheme 13. Windshield wiper and washer for windshield and tailgate glass (cars with a hatchback body)
Scheme 14a. Heating and air conditioning system
Scheme 14b. Heating and air conditioning system
Diagram 15. ECAT system connections
Diagram 16. Connections of the ECAT system and automatic transmission control system
Diagram 17 Anti-Lock Braking System (ABS) Connections
Scheme 18a. Engine management connections
Scheme 18b. Engine management connections
Scheme 18c. Engine management connections
Scheme 18g. Engine management connections
Scheme 18d. Engine management connections
Scheme 18e. Engine management connections
Figure 19 Supplemental Restraint System (SRS) Connections
Diagram 20. Connections of the heated front seats
Figure 21 Sunroof Motor Connections
Diagram 22. Connections of the system of central blocking of door locks
Diagram 23. Power window connections
Diagram 24. Audio system and clock connections
Scheme 25a. Interior lighting connections
Scheme 25b. Interior lighting connections
Diagram 26. Connections of circuits of the ETWIS unit, cigarette lighter, heated rear window and side rear-view mirrors
Avella (1994-2000)
User manual
Control devices
General view of the hatchback car
General view of the car (4-door sedan)
Instrument panel device
Luggage compartment device
Front and rear door arrangement
Car keys
Door locks: opening and closing
Rear door lock and central locking
Windows with servo-driven glass
Front seat fit
Rear seats: possible manipulations
Safety harness system
Use of seat belts for special groups of passengers
Proper use of seat belts
How does an airbag work?
Opening and closing the tailgate
Hood opening
Opening the fuel filler cap
Sound signal
Exterior mirrors
Rear view mirror with Day/Night switch
Interior and trunk lighting
Luggage rack
Car driving
Fuel Requirements
Catalytic converter
Vehicle break-in
Fuel consumption calculation
Tips for economical driving
Refueling in the field
Driving in dangerous conditions
«Swinging» the car
Driving in winter
Driving in flooded areas
Ignition lock and anti-theft steering wheel lock
Engine starting
Manual transmission control
Automatic transmission control
Power brake booster
Foot brake
Parking brake
Brake system malfunction warning
Anti-lock braking system (ABS)
Power steering
Dashboard
Control and measuring devices
Warning and signal boards
Lighting
Windshield wiper and washer
Rear window wiper and washer
Rear window heater
Cigarette lighter and ashtray
Glove box
Cup holder
Sun visors
Climate control system
Climate control system controls
Operation of the climate control system
Actions in event of breakdown
Alarm button
Starting the engine with an additional battery and wires
Starting the engine by towing or pushing
Electrical circuit fuses
Main fuse box (engine compartment)
Fuse box on the driver's side
Towing a car
If you have a flat tire
Maintenance
Precautionary measures
Owner's responsibility
Maintenance terms
Maintenance Composition
General view of the engine compartment
Engine oil level control
Cooling system
Checking the coolant level
Coolant replacement
Brake Fluid Level Control
Checking the brake pedal
Checking the parking brake
Checking the mechanical brake
Clutch pedal check
Checking the Fluid Level in a Manual Transmission
Fluid change in manual transmission
Checking the Fluid Level in an Automatic Transmission
Steering Fluid Level Check
Checking the washer fluid level
Air filter replacement
Care of wiper blades
Accumulator battery
Belt tension
Spark plug
Tire care
Wheel replacement
Lighting lamps
Specification of lubricants and fluids
Recommended SAE viscosity grades
Finding and fixing minor problems
Car exterior care
Upholstery cleaning and car interior care
Power unit
Engine repair
Features of the B3 SOHC engine device
Possible malfunctions, their causes and remedies
Engine oil — check
Coolant — check
Attachment drive belts
Hydraulic gap adjusters: causes of malfunction and methods for their elimination
Checking the ignition timing
Compression pressure (compression)
Removal and installation of the engine
Camshaft oil seal
Rear crankshaft oil seal
Front crankshaft oil seal
Coolant pump pulley
Thermostat housing
Crankshaft pulley
Timing belt covers
Timing belt tensioner
Timing belt drive mechanism
Camshaft
Camshaft Pulley
Crankshaft pulley
Cylinder head cover
Hydraulic valve clearance adjuster
Rocker arms, valve springs and valve stem seals
An exhaust manifold
Intake manifold
Cylinder head
Oil pan
Flywheel — removal and installation
Connecting rod and piston group
Inserts of radical bearings of a cranked shaft
Crankshaft — removal and installation
Cylinder head — disassembly and assembly
Connecting rod and piston — disassembly and assembly
Check and repair
Cylinder head — check and repair
Valve and valve guide — check and repair
Valve Guide Replacement
Valve seat
Valve spring
Camshaft
Rocker arms and axle of rocker arms
Hydraulic valve lash adjusters
Cylinder block — check
Piston rings and piston pins
Connecting rod — check
Crankshaft
Main and connecting rod bearings — check
Engine Specifications
Timing belt drive mechanism
Tensioner and its tension roller
Timing belt pulley, camshaft pulley
Lubrication system
Device Features
Oil pressure — check
Engine oil — check and change
Troubleshooting
Lubrication scheme for VZ SOHC and V5 SOHC engines
Oil filter — replacement
Oil pan — removal and installation
Oil pump — removal and installation
Special tool required for maintenance of the lubrication system
Data for maintenance
Recommended SAE Viscosities
Cooling system
Features of the device and operation
Radiator fan
Possible malfunctions, their causes and remedies
Coolant circuit diagram
Engine coolant
Radiator cap
Thermostat — check operation
Fan Wiring Diagram
Fan electrical system
Radiator — removal and installation
Thermostat — removal and installation
Coolant pump
Coolant temperature sensor
Electric fan relay
Fan and shroud assembly
Electric motor of the fan
Specifications of the cooling system
Special tool required for servicing the cooling system
Air intake and exhaust
Features of the device and operation of the system air intake system
Throttle valve
Intake manifold
Throttle control pedal
Throttle drive cable
Engine idle speed control system (IAC BPA) — features of the device and operation
Idling air valve
Air valve
Features of the device and the operation of the catalytic converter
Exhaust system units
Technical characteristics of intake and exhaust systems
Supply system
Features of the device and work — electronic fuel injection
Fuel injection timing
Pressure Relief — Precautions
Bleeding the fuel system
The operation of the power system
Fuel tank
Fuel filter
Fuel pump — check
Fuel pump relay
Pressure regulator — check
Nozzle — check
Checking the resistance of the injector valve winding
Special tool required for power system maintenance
Fuel System Specifications
Ignition system
Ignition distributor: features of the device and operation
Checking and adjusting the ignition timing
Electrical diagram of the ignition system
Ignition coil
High voltage wires
Spark plug
Specifications of the ignition system
Tightening torques
Engine start system
Features of the device and starter operation
Removing the starter — sequence of actions
Starter Troubleshooting Methods
Starter disassembly
Starter check
Starter Assembly
Starter installation sequence
Special tool required for maintenance of the starting system
Specifications
Tightening torque
Battery and alternator
General battery maintenance (50D 20L)
Charging the battery
Battery — Diagnostics
Battery — check, replace, remove
Battery specifications
Features of the device and operation of the generator
Electrical diagram of the generator
Generator Diagnostics
Generator — removal and installation
Generator — disassembly
Generator — check
Generator — Assembly
Charging System Specifications — Service Data
Transmission
Clutch
Features of the device and operation
Possible malfunctions, their search and solutions
Clutch adjustment
Clutch cable — removal, inspection, installation
Clutch pedal — removal and installation
Clutch Release Bearing
Fork and clutch release lever
Clutch pressure and driven discs
Clutch cover
Driven clutch disc
Flywheel — removal, inspection, installation
Thrust bearing — removal and installation
Clutch specifications
Features of the device and operation of the gearbox
Gearbox control drive
Mechanical gearbox B3
Gear selector
Reverse intermediate gear
Reverse lock mechanism
Shift Lock Mechanism
Shift locks
Primary and secondary shafts
Differential — design description
Possible malfunctions, their causes and remedies
Checking the oil level
Oil Leak Check
Clutch pedal free play — adjustment
Gearbox — removal
Gearbox disassembly
Installation of bearing rings, shims, seals
Output shaft — disassembly
Input shaft — disassembly
Differential — disassembly
Speedometer driven gear assembly — removal
Synchronizer — disassembly
Shift rod V and reverse gear
Gear Selector — Disassembly
Gear Select Mechanism — Assembly
Shift rod V and reverse gear — assembly
Synchronizer — Assembly
Speedometer Driven Gear Assembly — Installation
Differential — Assembly
Primary shaft assembly
Secondary shaft assy
Final Drive — Assembly
Output shaft bearing preload — adjustment
Differential Bearing Preload — Adjustment
Checking differential bearing preload
Differential bearing — installation
Gearbox Control — Description
Shift rod — removal
Gear lever housing — removal
Gear lever housing — disassembly and assembly
Shift Lever Housing — Installation
Gearshift linkage — installation
Specifications
Tightening torques
Special tools and fixtures required for the maintenance and repair of the gearbox
Mechanical gearbox B5
Possible malfunctions, their causes and remedies
Checking the oil level
Change of oil
Gear box device
Oil seal replacement
Removing the gland
Transmission Disassembly Precautions
5th gear gear, reverse gear and crankcase parts — disassembly
Clutch housing and gearbox housing assemblies
Measuring the axial clearance of the input shaft assembly
Input Shaft Assembly — Disassembly
Measuring the axial clearance of the secondary shaft assembly
Output shaft assembly — removal
Synchronizer ring — check
Reverse Idle Gear and Reverse Lever — Check
Input shaft — check
Gears III, IV and V gears, gear bushing V gear — check
Output shaft bearing
Gears I and II gears — check
Synchronizer Clutch Hub Assembly — Check
Lubricating radial clearance, mm
Transmission Assembly Precautions
Clutch Hub Assembly — Assembly
Output Shaft Assembly — Assembly
Measuring the end play after installing the output shaft assembly
Input Shaft Assembly — Assembly
Measuring end play after installing input shaft assembly
Precautions when assembling the clutch housing and transmission housing assemblies
5th gear and reverse gear crankcase parts — assembly
Installing the gearbox
Choice of shims
Input Shaft Assembly — Installation
Output shaft assembly — installation
Differential — Installation
Differential bearing preload
Differential disassembly
Differential Assembly
Gear shift actuator — disassembly and assembly
Specifications
Special tool required for transmission maintenance and repair
Drive shafts and axles
Front wheel drive and chassis elements — device features
Axial play of the wheel bearing
Removing the wheel bearing
Disassembly and assembly of chassis elements
Possible malfunctions, their search and solutions
Checking the elements of the running gear
Assembly of undercarriage elements
Chassis bearing preload adjustment
Installation of chassis elements
Features of the rear axle device
Axial play of the rear axle wheel
Rear axle bearing preload
Removing the rear axle
Checking the rear axle
Rear axle installation
Bearing preload
Features of the front wheel drive device
Front wheel drive maintenance
Removing the front wheel drive
Dismantling of a drive of forward wheels
Front wheel drive assembly
Front wheel drive installation
Specifications
Special tools and fixtures required for front wheel drive maintenance
Steering wheel free play — check and adjust
Steering wheel force — checking and adjusting
Chassis
Steering
Front wheel drive check
Non-power steering — general information
Tie rod end — removal and installation
Possible malfunctions, their search and solutions
Protective cover — removal and installation
Steering wheel and steering column — removal and installation
Steering column — check
Steering gear and steering gear — removal
Steering gear disassembly
Steering gear — check
Steering gear — assembly
Steering gear — installation
Features of the power steering device
Checking pressure in the power steering system
Checking the effort on the steering wheel with hydraulic booster
Possible malfunctions of a steering with the hydraulic booster, their search and ways of elimination
Checking the fluid level in the reservoir of the power steering system
Removing air from the power steering system
Removing the power steering
Power steering disassembly
Power Steering — Assembly
Power Steering — Installation
Power steering pump — removal
Power steering pump — disassembly and assembly
Power Steering Pump Assembly Instructions
Power steering pump — check
Power steering pump — installation
Power steering pump drive belt — check
Power steering pump drive belt — adjustment
Power steering pump drive belt — replacement
Tightening torques
Special tools and fixtures required for removal and installation of the steering
Brake system
Brake system — features of the device and operation
Bleeding the brake system
Brake Hydraulic Circuits — Inspection
Hydraulic circuits of the brake system — removal and installation
Possible malfunctions, their causes and remedies
Brake drive device
Checking for Brake Fluid Leaks
Checking the brake fluid level
Check valve — check
Brake pedal — inspection without disassembly
Checking the operation of the vacuum booster (simplified method)
Checking the vacuum booster with a measuring device
Pressure limiter — check
Brake pedal — removal and installation
Master brake cylinder — removal and installation
Dismantling, check, assembly of the main brake cylinder
Pressure limiter — replacement
Vacuum brake booster — removal and installation
Features of the device and operation of the front disc brake
Replacing the front disc brake pads
Checking the condition of the front disc brake pads
Installing the front disc brake pads
Removal and installation of a support
Caliper — disassembly and assembly
Front wheel brake device
Rear drum brake — general information
Rear drum brake — removal and installation
Wheel cylinder brake hose — removal and installation
Wheel cylinder — removal and installation
Wheel cylinder — disassembly and assembly
Parking brake system — features of the device and operation
Parking brake cable adjustment
Possible malfunctions of the parking brake, their causes and solutions
Parking brake lever — removal and installation
Parking brake cable — removal and installation
Special tools and fixtures required for servicing the brake system
Specifications
Clarus (1995-2001)
Power unit
Engine repair
Maintenance interval
Technical data of engines
Engine description
Air filter filter element
Spark plug
Oil in the crankcase
Coolant level
Drive belt
High voltage wires
Hydraulic valve clearance compensators
Checking the ignition timing
Cylinder compression check
Removal and installation of the engine
Removal and installation of auxiliary elements from the engine
Removal and installation of a gear belt and pulleys
Cylinder head — removal, inspection and installation
Cylinder block — removal, inspection and installation
Troubleshooting
Lubrication system
Description of the engine lubrication system
Technical data of the lubrication system
Checking the engine oil level
Engine Oil Pressure Check
Engine oil change
Oil filter replacement
Oil cooler — removal and installation
Oil pan — removal and installation
Oil pump — removal and installation
Troubleshooting
Cooling system
Description of the cooling system
Technical data of the cooling system
Cooling liquid
Checking the tightness of the cooling system
Coolant replacement
Checking the Radiator Cap
Radiator — removal and installation
Water pump — removal and installation
Thermostat — removal and installation
Checking the radiator fan
Coolant temperature sensor
Radiator Fan Relay
Troubleshooting
Power and exhaust systems
Description of the power supply and exhaust system
Technical data of the power supply and exhaust system
Throttle valve — check
Intake manifold
Accelerator cable adjustment
Supercharging system with variable intake tract length — VICS (FE DOHC)
Valve of the idling speed control system
Elements of the exhaust system
Systems for monitoring and reducing the toxicity of exhaust gases
Description of the structure of multipoint fuel injection
Engine Preliminary Checks
Self-diagnosis function
Fault codes
Exhaust emission control system
Crankcase Ventilation (PCV)
Checking the crankcase ventilation (PCV) valve
Evaporative Emission System
Checking the evaporative emission system
Checking the valve of the evaporative emission system
Checking the activated carbon filter
Two way valve test
Checking the fuel vapor separator
Checking the fuel vapor valve
Exhaust Gas Recirculation (EGR)
Checking the exhaust gas recirculation system
Solenoid valve test (EGR)
Control valve (EGR)
Supercharging system with variable intake tract length (FE-DOHC engine)
Vacuum chamber
One way check valve
Air flow meter
Coolant temperature sensor
Throttle position sensor
Main relay — check
Fuel system
Description of the fuel system
Fuel system technical data
Relieve pressure in the fuel system
Filling the fuel system with fuel
Checking the residual pressure in the fuel system
Checking the fuel lines
Fuel tank — removal and installation
Fuel filter — removal and installation
Fuel pump — removal and installation
Checking the fuel pump relay
Checking the maximum pressure generated by the pump
Checking for an open circuit
Pressure regulator — removal and inspection
Fuel injectors — removal and installation
Ignition system
Description of the ignition system
Technical data of the ignition system
Spark generation check
Spark plugs — removal and installation
Checking spark plugs
High voltage wires — check
Ignition coil — check
Ignition distributor — removal and installation
Troubleshooting
Transmission
Clutch
Clutch Description
Clutch technical data
Checking the fluid level in the hydraulic clutch
Clutch pedal adjustment
Clutch pedal — removal and installation
Bleeding the clutch hydraulic system
Clutch master cylinder — removal and installation
Clutch Master Cylinder Repair
Clutch slave cylinder — removal and installation
Clutch Slave Cylinder Repair
Clutch disc — removal and installation
Troubleshooting
Mechanical gearbox
Description of the manual transmission
Technical data for manual transmission
Checking the oil level
Changing the oil in the gearbox
Removing the gearbox
Installing the gearbox
General recommendations for disassembling the gearbox
Dismantling, checking fifth / reverse gear and crankcase
Disassembly of the clutch housing and gearbox housing assemblies
Replacing the differential oil seal on a car
Dismantling of a primary shaft of a transmission
Dismantling of a secondary shaft of a transmission
Checking the details of the primary and secondary shafts
General recommendations for gearbox assembly
Output shaft assembly
Input shaft assembly
Assembling, checking fifth / reverse gear and crankcase
Choice of shims
Differential bearing preload
Bearing preload adjustment
Gearbox Assembly Notes
Differential — disassembly, inspection and assembly
Gearshift mechanism — removal and installation
Troubleshooting
Automatic gearbox G4A-EL
Description of automatic transmission G4A–EL
Technical data of automatic gearbox G4A-EL
Troubleshooting and troubleshooting
Quick Diagnosis Table
Self-diagnosis system
Fault codes
Diagnostic connector
Post-repair operation
Testing the joint operation of the automatic transmission and the engine on a stationary vehicle
Testing for time lag
Transmission Fluid Pressure Testing
Valve-Reduced Pressure Testing
Checking the level and condition of the liquid
Fluid leaks from automatic transmission
Throttle drive cable
Mode switch
Stoplight switch
Transmission fluid temperature sensor ATF
Checking the resistance of the pulse generator
Solenoid valves — check
Removing the automatic transmission
General recommendations for disassembling the gearbox
Disassembly of the automatic transmission
Checking and adjusting bearing preload
Assembling the automatic transmission
Installing an automatic transmission
Oil cooler — removal and installation
Drive disc — removal and installation
Checking the operation and adjusting the position of the selector lever
Selector lever — removal and installation
Selector lever repair
Automatic gearbox 50-40 LE
Description of the automatic transmission AKP 50–40 LE
Technical data for automatic gearbox 50–40 LE
Friction mechanisms
Troubleshooting and troubleshooting
Fault codes
Testing for time lag
Testing the joint operation of the automatic transmission and the engine on a stationary vehicle
Transmission Fluid Pressure Testing
Valve-Reduced Pressure Testing
Checking the level and condition of the liquid
Position sensor — check and adjustment
Transfer hold switch
Mode switch — check
Transmission fluid temperature sensor ATF
Checking the resistance of the speed sensor (output)
Checking the resistance of the speed sensor (input)
Solenoid valves — check
Replacing the O-ring for the transmission fluid temperature sensor
Gearbox side cover
Speed sensor (input and output)
Shift Valves (#1, #2)
Oil cooler pipes
Disassembly and assembly of the gearbox
Note on disassembly and assembly
Drive shafts and axles
Description of axles and drive shafts
Technical data of drive shafts
Steering knuckle and front wheel hub
Steering knuckle repair
Rear suspension — general information
Rear axle — removal and installation
Drive shafts — general information
Right drive and intermediate shafts
Disassembly and assembly of the intermediate shaft
Left drive shaft — removal and installation
Drive shaft with tripod type CV joints
Troubleshooting
Chassis
Steering
Steering Description
Steering Specifications
Steering wheel free play check
Checking the effort of turning the steering wheel
Power steering pump drive belt
Checking fluid pressure in the hydraulic system
Replacement of a protective cover of steering draft
Steering shaft — removal and installation
Steering gear — removal and installation
Power Steering Pump (FE DOHC)
Dismantling and assembly of the power steering pump (FE DOHC)
Troubleshooting
Brake system
Description of the braking system
Brake system technical data
Bleeding the hydraulic brake drive system
Checking brake pipes and hoses
Replacement of brake hoses
Height of installation of a pedal of a brake
Free travel of the brake pedal
Distance of the brake pedal from the floor
Brake pedal — removal and installation
Checking the stoplight switch
Master brake cylinder — removal and installation
Checking the vacuum brake booster
Front disc brake — removal and installation
Rear disc brake — removal and installation
Pressure regulator — check
Parking brake — removal, installation and adjustment
Anti-Lock Braking System (ABS)
List of brake system fault codes
Precautions during repairs
Hydraulic control unit (HCV)
ABS control unit — removal and installation
Wheel speed sensors — removal and installation
Front sensor rotor
Basic inspection of the brake system
Checking functionality
Troubleshooting
Car suspension
Description of the front and rear suspension
Suspension technical data
Front wheel alignment
Rear wheel alignment
Front suspension strut with spring
Front suspension shock absorber repair
Lower arm front suspension
Front stabilizer bar
Thrust of the front stabilizer bar
Traverse — removal and installation
Rear suspension strut — removal and installation
Rear suspension strut repair
Rear stabilizer bar
Thrust of the rear stabilizer bar
Transverse and longitudinal traction
Rear cross member — removal and installation
Troubleshooting
Wheels and tires
Technical data of wheels and tires
General recommendations for wheels and tires
Tire Change Recommendations
Checking air pressure and tire condition
Wheel runout
Types and causes of tire tread wear
Removal and installation of wheels
Wheel swap
Wheel balancing
Troubleshooting
Body
Exterior
The main external and internal elements of the body
Hood — removal and installation
Trunk lid — removal and installation
Front bumper — removal and installation
Rear bumper — removal and installation
Front door — removal and installation
Rear door — removal and installation
Windshield wiper and washer
Windshield washer reservoir — removal and installation
Windshield — removal and installation
Rear glass — removal and installation
External rear-view mirror — removal and installation
Electric outside rearview mirror
Interior
Instrument panel — removal and installation
Front seats — removal and installation
Rear seat — removal and installation
Back tilt mechanism
Seat belts — removal and installation
Air conditioner
Description of the air conditioning system
Technical data of the air conditioning system
Checking the drives of the air conditioning system
Piping connection
Quick-release couplings
Checking the elements of the air conditioning system located in the passenger compartment
Removal and installation of the compressor
Mode control drive
Mixing Drive — Check
Air Intake Actuator — Check
Channel sensor
Compressor — job description
Magnetic clutch — job description
Dual Mode Pressure Switch
Refrigerant (R-134A) — description and precautions
Fundamentals of Cooling System Maintenance
Troubleshooting
Electrical equipment
Equipment and devices
Description of electrical equipment
Technical data of electrical equipment
Devices for testing elements of electrical equipment and electrical circuits
Electrical connectors — check and replace
Wires — description of types
Replacing the fuse
Main and fuses
Main fuse box
Fuse — removal and installation
Battery — checking and charging
Generator — removal and installation
Checking the beep
Checking the rear window heater
Rear defroster switch
Rear defroster relay
Instrument cluster — checking sensors and lamps
Airbag (SRS)
Vehicle lock system
Electrical circuits
Starting and charging system
Engine management system
Windshield wiper and washer (front, rear)
Headlights, marker lights, rear lights and license plate lights
Fog lights and rear fog lights
Cargo area lights, rear lights and license plate lights
Sound signal and emergency light signaling
Horn, brake lights and reversing lights
Heating and air conditioning system
Audio System Wiring Diagram
Power windows with electric drive
Central locking
Rear-view mirrors with electric drive
Cooling system
Shuma 1 (1997-2001)
Power unit
Engine repair
Car maintenance frequency
Technical data of engines
Toothed belt — removal, inspection and installation
Hydraulic valve clearance compensators
Cylinder head — removal, inspection and installation
Front oil o-ring — removal and installation
Rear oil o-ring — removal and installation
Removal and installation of the engine
Engine disassembly and assembly
Engine check
Lubrication system
Description of the engine lubrication system
Technical data of the engine lubrication system
Checking the engine oil level
Engine oil change
Oil filter replacement
Oil pressure check
Oil pan — removal and installation
Oil pump — removal and installation
Oil pump repair
Cooling system
Description of the cooling system
Technical data of the cooling system
Coolant — Warnings
Checking the coolant level
Coolant quality
Checking the tightness of the cooling system
Coolant replacement
Checking the Radiator Cap
Back pressure valve
Thermostat — removal, inspection and installation
Radiator fan relay — removal, inspection and installation
Radiator fan motor — removal, inspection and installation
Radiator — removal, inspection and installation
Water pump — removal, inspection and installation
Power and exhaust systems
Description of power and exhaust systems
Accelerator cable adjustment
Checking the air filter element
Elements of the exhaust system
Air filter element — removal and installation
Checking ignition timing and idle speed
Electronic Engine Control Module (ECM)
Checking the crankcase ventilation (PCV) system
Checking the evaporative emission system
Checking the valve of the evaporative emission system
Checking the fuel vapor separator
Checking the two-way control valve
Checking the activated charcoal canister
Checking the fuel vapor valve
Air flow measurement sensor (TED) — check
Vacuum test
Air flow sensor (TED) — removal and installation
Coolant temperature sensor — removal and installation
Throttle position sensor
Heated oxygen sensor
Checking the Front and Rear Heated Oxygen Sensors
Main relay — removal and installation
Fuel system
Description of the fuel system
Fuel System Specifications
Relieve pressure in the fuel system
Fuel system activation
Checking the residual pressure in the fuel system
Checking the fuel lines
Fuel pump — check
Checking the maximum pressure generated by the pump
Checking the fuel pump relay
Checking fuel injectors
Fuel injector leak test
Fuel Injector Performance Check
Fuel injector resistance test
Fuel tank — removal and installation
Fuel supply unit — removal and installation
Pressure regulator — removal and installation
Fuel pipelines — removal and installation
Fuel filler pipe — removal and installation
Fuel filter — removal and installation
Quick connectors
Fuel line — removal and installation
Fuel injectors — removal and installation
Ignition system
Description of the ignition system
Technical data of the ignition system
Ignition coil — removal, inspection and installation
Spark plugs — removal, inspection and installation
High voltage wires — check
Ignition advance angle
Camshaft position sensor — removal and installation
Crank angle sensor — removal and installation
Transmission
Clutch
General description of clutch
Clutch technical data
Bleeding the clutch hydraulic system
Clutch pedal adjustment
Clutch pedal — removal and installation
Clutch master cylinder — removal and installation
Clutch slave cylinder — removal and installation
Clutch disc — removal
Checking the clutch release bearing
Checking the clutch cover with pressure plate
Checking the clutch disc
Checking the center bearing
Flywheel Inspection — Inspection and Installation
Clutch Master Cylinder Repair
Clutch Slave Cylinder Repair
Mechanical gearbox
Manual transmission device
Technical data for manual transmission
BF DOHC oil level check
TE DOHC oil level check
Changing the oil in a manual transmission
Replacing the oil seal ring
Removal and installation of a transmission
Disassembly, Inspection and Assembly of Fifth/Reverse Gear and BF DOHC Rear Cover
Disassembly, Inspection and Assembly of Fifth/Reverse Gear and TE DOHC Rear Cover
Clutch housing and gearbox housing components BF DOHC
Clutch housing and transmission housing components TE DOHC
BF DOHC gearbox input shaft
Transmission input shaft TE DOHC
BF DOHC gearbox output shaft
Transmission Output Shaft TE DOHC
Choice of shims
Differential — removal, inspection and installation
Gearshift mechanism — removal and installation
Automatic gearbox
Automatic transmission device
Checking the operation and adjusting the position of the selector lever
Checking the level and changing the fluid in an automatic transmission
Procedure for changing the fluid in the automatic transmission converter
Fluid leaks from automatic transmission
Replacement of oil sealing rings
Control valve block — check and installation
Automatic transmission fluid cooler
Removal and installation of an automatic transmission
Automatic transmission repair
Oil pump — disassembly, inspection and assembly
Control valve body — removal and installation
O/D Switch — Inspection, Disassembly and Assembly
Transmission range switch
Automatic transmission temperature sensor
Inlet / turbine speed sensor
Speed sensor — voltage test
Solenoid valves — removal and inspection
Linear Solenoid Valve — Resistance Test
Selector lever — removal and installation
Selector lever repair
Drive shafts and axles
Description of axles and drive shafts
Technical data of axles and drive shafts
Front wheel bearing play check
Checking the condition of the drive shaft
Steering knuckle and front wheel hub
Rear axle — removal and installation
Drive shaft — removal and installation
Steering knuckle repair
SHRUS type Tripoid
Chassis
Steering
Steering Description
Steering Specifications
Steering test without power steering
Checking hydraulic power steering
Power steering pump drive belt
Replacement of a protective cover of steering draft
Steering shaft — removal and installation
Steering gear — removal and installation
Power steering pump — removal and installation
Steering shaft repair
Steering gear repair
Power steering pump repair
Wheels and tires
General description of wheels and tires
Technical data of wheels and tires
Tire Change Recommendations
Checking air pressure and tire condition
Wheel runout
Wheel swap
Wheel balancing
Brake system
Description of the braking system
Brake system technical data
Bleeding the hydraulic brake drive system
Checking brake pipes and hoses
Replacement of brake hoses
Height of installation of a pedal of a brake
Free travel of the brake pedal
Distance of the brake pedal from the floor
Checking the vacuum brake booster
Parking brake — check and adjustment
Brake pedal — removal and installation
Master brake cylinder — removal and installation
Vacuum brake booster — removal and installation
Replacing the front brake pads
Replacing the brake pads on the rear drum brakes
Replacing brake pads on rear disc brakes
Parking brake — removal and installation
Hydraulic Control Unit (HCU) — Removal and Installation
Front wheel speed sensor
Rear wheel speed sensor
Wheel speed sensor gear rotor
Repair of the working brake cylinder
Basic inspection of the brake system
Checking the functionality of the brake system
List of brake system fault codes
Car suspension
General description of car suspension
Suspension technical data
Checking and adjusting wheel alignment
Lower arm front suspension — removal and installation
Front stabilizer bar
Tie rods and trailing arm rear suspension
Rear stabilizer bar
Cross beam of a back suspension bracket — removal and installation
Front suspension shock absorber repair
Rear suspension strut repair
Body
Exterior
General description of body and interior elements
Tightening torques for threaded connections
Front bumper — removal, inspection and installation
Rear bumper — removal, inspection and installation
Headlight — removal and installation
Upper brake light — removal and installation
Rear combination lamp — removal and installation
Hood — removal and installation
Sound signal — removal and installation
Mirror glass replacement
Trunk lid — removal and installation
Trunk lid hinge — removal and installation
Distances between body points
Interior
Ceiling — removal and installation
Instrument cluster — removal and installation
Instrument cluster repair
Replacing the bulbs in the instrument cluster
Printed circuit board — removal and installation
Upper decorative overlay of the instrument panel
Switches — removal and installation
Central panel — removal and installation
Center console trim — removal and installation
Center console — removal and installation
Dashboard backlight control — removal and installation
Left and right windshield heater grilles
Left and right side grills of the heater
Air ducts of the heating and ventilation system
Floor air ducts — removal and installation
Glove box — removal and installation
Hood opening cable — removal and installation
The handle for opening the hood lock — removal and installation
Instrument panel — removal and installation
Heating and ventilation control panel
External rear-view mirror — removal and installation
Front seats — removal and installation
Upholstery of a back of a forward seat — removal and installation
Front seat cushion upholstery — removal and installation
Reclining front seat hinge
Rear seat — removal and installation
Seat belts — check
Front seat latch — removal and installation
Front shoulder seat belt — removal and installation
Rear seat belts — check
Rear seat belt anchor
Shoulder rear seat belt — removal and installation
The upper trim of the front pillar — removal and installation
Lower trim of the central pillar — removal and installation
Upper trim of the central pillar — removal and installation
Finishing the rear pillar — removal and installation
Footrest Trim — Removal and Installation
Doors and windows
Front door — removal and installation
Moisture-proof door seal — removal and installation
Door hinges and strike plate of the door lock
Door lock — removal and installation
Internal door opening handle — removal and installation
External door handle — removal and installation
Door lock cylinder — removal and installation
Power window switches — removal and installation
Power Window Regulator
Door glass — removal and installation
Rear door — removal and installation
Front door upholstery — removal and installation
Tailgate upholstery — removal and installation
Air conditioner
Description of the air conditioning system
Air conditioning technical data
Checking the A/C Compressor Relay
Checking the air conditioner switch
Checking the thermal contact of the air conditioner
Fan / evaporator — removal and installation
Checking the fan motor
Checking the Fan Motor Resistor Block
Air conditioning compressor — removal and installation
Checking the fan switch
A/C Compressor Drive Belt
Condenser — removal and installation
Condenser fan — removal, inspection and installation
Condenser Fan Relay Test
Heater unit — removal and installation
Heating and ventilation control unit
Electrical equipment
Equipment and devices
General description of electrical equipment
Description of electrical circuits
General description of fuses
Checking the rear window heater
Driver airbag — removal and installation
Front passenger airbag
Spiral wire — removal and installation
Power devices
Technical data of power electrical equipment
Accumulator battery
Checking the level and density of the electrolyte and charging
Maintenance free battery
Battery wires and terminals
Charging Standard Batteries
Starter — general description
Starter Interlock Switch — Check
Removal and installation of a starter
Starter repair
Checking the traction relay
Checking brushes and starter brush holder
Checking the stator coils
Checking the starter rotor
General description of the generator
Alternator drive belt — check and replace
Removal and installation of the generator
Generator repair
Diagnostics of malfunctions of the starting system and methods for their elimination
Windshield wipers and washers
Windshield washer hoses — removal and installation
Windshield washer motor — removal and installation
Wiper arm — removal and installation
Sprayers — removal, installation and adjustment
Replacing wiper blades — removal and installation
Wiper rods — removal and installation
Wiper motor — removal, inspection and installation
Electrical circuits
Wiring diagram of the cooling system
Wiring diagram of the system for monitoring and reducing the toxicity of exhaust gases (TED engines)
Wiring diagram of the system for monitoring and reducing the toxicity of exhaust gases (BFD engines)
Wiring diagram of the engine start system
Charging system wiring diagram
Wiring diagram for automatic transmission control
Wiring diagram of the brake system
Airbag wiring diagram
Wiring diagram of the air conditioning system

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